> >> Seriously though, lasers are expensive. I actually considered lasers
> >> first and went back to a regular spindle.
> > Also, going back to something else mentioned here, ECM might work. It might 
> > be especially effective if the geometry allows several holes to be made at 
> > the same time.
> true, less burr also
> less volts, more amps
> kind of like de-plating
> use carbide tube ( you can get a round hole by rotating or using carbide 
> tubes ---old skool rule )

Something different than round for example square or like a cogg wheel rotating 
to get good removal of debri?

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