On Wednesday 08 November 2017 11:51:37 Jon Elson wrote:

> On 11/07/2017 10:54 PM, Gene Heskett wrote:
> > They are visible on my 100 mhz hitachi dual trace, but not to the
> > extent shown by the pix I just sent, Jon.  Quantization errors keep
> > adding up.
>
> Well, this may actually be informative.  What are the
> voltage levels coming out of the encoder?

A few millivolts above ground to about 4.25, with 4.95 for a 5 volt buss, 
and thats buffered by a 74ls04.

> Are they a good match for the logic thresholds of the Mesa
> board? Maybe a pull-up or terminating resistor might help
> clean up what the Mesa sees.  If the A and B HAL signals are
> AFTER the digital filter, then these width variations may be
> caused by the Mesa board rejecting noise on the inputs.
> I've seen a lot of problems with encoders where cable
> capacitance causes both signals to transition at the same
> time, and this illegal transition is rejected by the digital
> filter.  The transition is not recognized until the
> crosstalk-caused transition corrects itself.  With weak
> pull-up, that can take some time.
>
> > I'm looking at the Omron 2500 line encoder for a touch over $40, and
> > at least a month to get across the big pond.
> >
> > But while it looks to have ball bearings, they are probably vxd's.
> > Shitly stuff thats not really fit for roller skate wheels.
> >
> > No clue how hard it might be to put decent bearings in it.
>
> Many encoders are not meant to be repaired.  The glass disks
> are plenty fragile, and getting the read head off and the
> shaft pressed out without breaking them is quite tricky.
> Even the ones with etched steel discs are fragile.
>
> > Can you pretend to advise?
>
> There are also "kit encoders" where you get a disk and read
> head, and maybe an enclosure, and fit it to an existing
> shaft.  You could make up a bearing nest and shaft and fit
> that to it.  Avago, US Digital, Renco and others make these,
> and they are not terribly expensive.  You can get a wide
> variety of the Avago (formerly HP HEDS-series) from Digi-Key
> and Avnet.  You should have no problem getting one of these
> kits for $40, but of course that does NOT have the bearings
> in it.  I think US Digital has complete encoders close to
> that price, with the etched steel disk.  I have used the
> Avago HEDS-type encoders to mount on motors with rear
> shafts.  Quite easy to do.  So, if you can manage to fit a
> rear shaft, that would be the best way to go.
>
Thats on the todo list, there is not a rear dust cover over the end of 
its shaft, so fitting a 6.35mm by 20mm extension isn't a major problem 
according to that voice I keep hearing.

> I'm not sure a higher resolution encoder will really solve
> your problem.  As you raise encoder resolution, the timing
> information you get from the edges gets smaller and smaller.
>
> >   As in is the idea worth pursuing?  Or should I
> > make another of those disks, but first get my A axis moving, which
> > should remove any variations in slot timing by elimination the xy
> > backlash's incomplete compensations. But I'd still be stuck with a
> > low slot count unless I can locate some mills with only 0.010 tip
> > diameters.
>
> No, I would not try to do any big milling job with .010" end
> mills. Got any hair?  You won't after experiencing that!

I lost some using a 0.028" mill. Veddy frajilly.

> > IIRC I used several mills out of a ten pack of .028" diameter mills
> > to make that one, and don't have any more of those left.
> >
> > That also begs the question about how small a slot is practical with
> > these honeywell interrupters too. I should tour yard sales looking
> > for dead $5 printers I suppose... They have very fine pitched wheels
> > and matching encoders in /some/ of them.
>
> Well, I would not use slot-type sensors for an encoder.
> There are sensors specifically made for encoder use.

URL?

Thanks Jon.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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