On Friday 15 December 2017 11:11:32 John Kasunich wrote:

> On Fri, Dec 15, 2017, at 06:16 AM, andy pugh wrote:
> > If you look at stock internal gears:
> > http://www.hpcgears.com/pdf_c33/17.7.pdf
> > You will find that getting a pair that differ by only one tooth
> > isn't that easy. And they will differ in PCD. The PCD difference
> > isn't to hard too deal with in external gears if you can make them
> > big enough for the corrections not to distort the teeth too much,
> > but it would be much easier to not have two PCDs on the planets.
> > So, you would ideally be making your own internal gears.
>
> I believe it would be possible to design a similar drive using the
> same internal gear for both the grounded ring and the output ring. 
> All the gears would have standard tooth forms, and could be
> off-the-shelf.
>
> The trick is that the planet gears centers would have to be at
> different radii.  So  instead of the two sets of planet gears running
> on the same planet  carrier pins and being fastened to each other, you
> would have two  sets of planet carrier pins (probably on opposite
> sides of a planet carrier plate).  The planets would all be
> independent.  One set would have N teeth, the other set would have N+1
> teeth.  The sun gear would be two stacked and coupled gears, one with
> M teeth (meshing with the N tooth planets) and one with M-2 teeth
> (meshing with the N+1 planets).
>
> Not sure if what I'm describing is still a wolfrom drive, but it would
> have the same result - a very high reduction from planet to output
> ring.

That sounds like a quite practical thing once the math has been worked 
out. And it also sounds like it would be a heck of a lot more efficient 
assuming the planets were running on caged needle bearings. Ratios high 
enough they could be a rotary table drive, and most certainly less 
backlash than my current 4 incher has which is tight at some positions, 
and a good degree at others. I just yesterday watched a guy build a std 
planetary set using blender, which in turn allowed the wireframe to be 
animated for proof of concept. I had no idea blender had all those 
capabilities. I believe it can actually export g-code too.

But something along these lines, using gears maybe 1/4" long, sounds like 
it could be stacked in a rotary table casting, one that could be moved 
by a nema23 motor while resisting cutting forces. Mine can't even do 
that when stationary due to the backlash. Piece of junk from India for a 
smidgeon over a $100 bill today, I doubt its accurate enough to do a 
usable gear. Those 1/8" thick, #25 chain sprockets I made that one of 
you kind folks wrote the gcode for me several yeas ago, I cut with a new 
1/8" 4 flute carbide tool, and due to it moving to the other side of the 
backlash on opposite faces of the tooth, cut the teeth wide enough that 
I had to file the wider part of the tooth about 4 strokes of a fresh 
mill bastard on each side of the tooth before the tooth would properly 
enter the inter-roller spacing of the chain. And while it still 
runs "lumpy" it does  get the job done, which was driving a taller fence 
with a couple pieces of 1/4" redi-thread on my bandsaw so I could move 
the fence while maintaining the drift angle well enough to cut about 
3/16" slabs of butternut out to make panel inserts for all our kitchen 
cabinets. Butternut I got from Ray Henry on one of my trips to the UP.

I am "intrigued" if you've time to hack up some drawings. I have 1/2" 
thick micarta which could be used for a proof of concept. Highland 
Hardware in Hotlanta has more of it. And I have about 8" or so of 1" 
Acetal rod for the planetaries. I bought it to hot mold zero backlash 
nuts from, then bought some teeny ball screws instead from Stuart S.

Heck of an idea John.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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