On Wed, Jan 24, 2018 at 4:06 PM, Dave Cole <linuxcncro...@gmail.com> wrote:

> That is likely an unshielded prox switch.  That means that the sensing
> pattern is  a blob that sits right at the base of the plastic tip, not
> above it.
> That means that they can also sense to the side of that plastic tip as
> well.   You need to be careful that you don't have any metal next to the
> plastic tip.
>
> The prox switches which do not have a plasic tip, but where the plastic
> tip is within the sides of the metal sensor tube are considered shielded
> prox switches.   They only sense above the tip and not to the side.  Their
> sense pattern looks like a short flame that comes out of the tube.
>
> I tend not to use unshielded proxes as they can trigger sometimes when you
> don't expect it due to brackets nearby etc.
>
> Its amazing that they can sell those for just over $2 bucks.. Crazy cheap!
>

When these show up I will test there pattern my intentionally misaligning
them.   But if used for a machine end-stop the target can be pretty well
controlled.

That is $2 with FREE shipping from China.   It is pretty much the standard
price, not a special deal.

Factory workers in China make about $3.50 per hour so $2 retail allows for
maybe 5 minutes of labor per unit.  Reasonable if the factory is automated.

I was watching a video id Apple MacBook cases being milled from billet.
The Mac has just one structural part, the unibody case itself.  These are
made literally by a millions from one foot diameter aluminum "logs" that
are  the size of utilty poles.   VERY little human labor is required, the
"logs" are pressed into plates, cut and milled by a special purpose
machine.    So even with labor at $3.50/hour they don't use much labor.


I



>
> Dave
>
> On 1/24/2018 3:18 PM, Chris Albertson wrote:
>
>> An interesting you tube video by "Tom's 3D".  He talks about 3D printers
>> but much of the technology applies to machine tools.  After all they both
>> run G-code.
>>
>> In this video he measures the accuracy of end-stop or "home" sensors and
>> compare microswitches, with and without levers and also varies kinds of
>> non-contact sensors.    He runs each kind into a stop at both high and low
>> speed and after 100 tries has data for standard deviations.
>>
>> Result is that removing the lever from the microswitch reduces standard
>> deviation by about 3X.   I assume because the per has about a 3X
>> mechanical
>> advantage.   But it's surprising is that a $2 inductive sensor beats even
>> the non-lever switch.
>>
>> It might be moot as all the measurements are in microns (micro meters)
>>
>> But on the other hand if these dirt-cheap inductive sensors are this good
>> and importantly they are water and oil tight with no moving parts we
>> should
>> be using them.
>>
>> Here is the winner at 0.27 microns standard deviation
>> ebay.com/itm/LJ12A3-4-Z-BX-Inductive-Proximity-Sensor....
>> <https://www.ebay.com/itm/LJ12A3-4-Z-BX-Inductive-Proximity-
>> Sensor-Switch-NPN-DC6-36V-Great/272907213327?hash=
>> item3f8a899a0f:g:6fwAAOSw~gRVyHZ->
>>
>> The blue end looks like a button switch but it isn't.  This is a
>> non-contact sensor.  It triggers when it senses a metal part at 4mm
>> distance (with a surprising 0.27 micron standard deviation)
>>
>> Here is the video, The application is different but look at his test
>> setup.  It pretty much mimics what you would do on a milling machine.
>> https://youtu.be/il9bNWn66BY
>>
>> How to use them:  There are three wires two are power, you apply between 6
>> and 36 volts, typically 12 volts.   The third wire is either normally 12V
>> or zero and then switches state when the sensor is tripped.   Of course 12
>> volts would fry your computer so people use a voltage divider of optical
>> isolator or even a switching diode.
>>
>> The typical use for these is industrial automation, food processing,
>> manufacturing or whatever.
>>
>> I have ordered a few and will experiment.
>>
>
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-- 

Chris Albertson
Redondo Beach, California
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