An idea for putting a square hole at the end of a round one, without having to 
use special tooling.
Mill brass bar stock into a pair of small L shapes, with one leg just as long 
as the width of the tap shank.Position the two pieces to make a square hole 
then silver solder together. Cut off excess leg length.
Turn the outside of that assembly round, and smaller than the OD of your tap 
hat.Counterbore the top of the tap hat to fit the square hole piece then silver 
solder together.
If the L parts could be held together for the turning, the assembly could be 
silver soldered in one step

If you're making these with through holes, you could make custom sized square 
broaches to push through.

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