On Thursday 12 July 2018 15:12:40 John Dammeyer wrote:

> Is it standard practice to connect the DC Servo and DC Instrumentation
> Bus to the machine frame ground which is connected to power line
> earth?  Or is it more normal practice to keep the DC isolated from the
> 'earth' ground.
>
> John

Generally speaking its a good idea to have then all come together at a 
common  bolt, also called a star ground.  The bolt is the star center 
point and all other ground circuits radiate from it..  The machines 
frame ground should connect to this common point, and it should be 
ohm-meter verified that there is not another connection between that 
bolt and the machine frame if the frame grounding wire is disconnected.

This means that its good practice to have shielded motor and sensor 
cables, but the shield is cut short, not connected at the frame end of 
the run.  If there is another connection, then you have a ground loop 
which can inject several tens of volts of noise back into the interface 
card, potentially damaging it. Or worse, inject noise into a stepper 
drive resulting in a gradual drift of the homed point which=wrecked, out 
of spec parts.

IOW, the motor power supplies should be the only circuit that connects to 
the 3rd pin of the power cord, and that 3rd pin should be connected only 
to that common bolt. Do not connect this 3rd wire to the supplies, but 
to this bolt, and take a separate wire from the bolt back to the ground 
symbol on the PSU's. And if that ground has continuity to the shell of 
the PSU, mount it insulated to open that ground loop. A piece of pcb 
material, glued to the chassis, and the PSU's glued to the pcb should do 
it nicely.

IHTH.

-- 
Cheers, Gene Heskett
--
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
Genes Web page <http://geneslinuxbox.net:6309/gene>

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