On 07/24/2018 04:14 PM, andy pugh wrote:
On 24 July 2018 at 21:02, Sebastian Kuzminsky <seb.kuzmin...@gmail.com> wrote:

I think "rest machining" refers to doing initial machining passes with
a large-diameter cutter, having the CAM keep track of the remaining
material that needs to be removed, and then doing finishing passes
with a smaller-diameter cutter to remove that remaining material.
More generally it is using the stock remaining from the previous
operations as the input to the current operation.
My CAD/CAM (Synergy, Weber Systems)  has a corner feature which allows one to just finish off the corners. However, that is not a cure-all. I can still manage to snap small end mills. I think the solution is to be able to set a max spindle power which then adjusts feed rate as the cutter loads up. Such a feature should help with chatter in corners as well as broken end mills. The difficult part is making the power sensor sensitive enough to preserve small end mills.

Continuing the sales pitch: it also has a roughing feature which allows one to take multiples passes offset from the final path to remove material. I don't use it very often as I find that the bandsaw or manual programming is more efficient unless the extraneous material is well balanced around the final shape. There is a Windoze version which loses a few features but I run it on Linux. :-)

Dave

Dave

Dave




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