> This brings up an argument against doing it aligned with an axis but s/b
> aligned at 45 degrees so there is never an axis direction reversal while
> the tool is within the material. Its been my experience, with the
> quality of machine and ball screws I can afford, that one can never get
> a completely invisible axis reversal although I do have bearings seated
> in such carvings, carved on a micro-mill after very carefully setting
> the XY axis's backlash.  Sure, lay it out and generate the code aligned
> with an axis just because its easier that way, but mount the jaw holding
> vise at nominally 45 degrees, measure its angle with a touch probe and
> sci calculator, and rotate the co-ord map to match. That will move any
> direction reversals to outside of the workpiece. Voila! Perfect curves
> w/o any backlash artifacts.
> >
> > But is you mill good enough to cut a spiral?   Getting the g-code is
> > the easy part.
> >
> > > If you draw the spiral in cad, then choose a section of maximum
> > > radius, and minimum radius that a jaw 'tooth' will traverse.
> > >
> > > Now superimpose those two profiles and lop off any excess, keeping
> > > only the intersecting area.
> > > Repeat for all jaw 'teeth'
> > > Then hand code the segment

Brilliant

>
>
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