On Tuesday 07 August 2018 16:48:47 jeremy youngs wrote:

> > This brings up an argument against doing it aligned with an axis but
> > s/b aligned at 45 degrees so there is never an axis direction
> > reversal while the tool is within the material. Its been my
> > experience, with the quality of machine and ball screws I can
> > afford, that one can never get a completely invisible axis reversal
> > although I do have bearings seated in such carvings, carved on a
> > micro-mill after very carefully setting the XY axis's backlash. 
> > Sure, lay it out and generate the code aligned with an axis just
> > because its easier that way, but mount the jaw holding vise at
> > nominally 45 degrees, measure its angle with a touch probe and sci
> > calculator, and rotate the co-ord map to match. That will move any
> > direction reversals to outside of the workpiece. Voila! Perfect
> > curves w/o any backlash artifacts.
> >
> > > But is you mill good enough to cut a spiral?   Getting the g-code
> > > is the easy part.
> > >
> > > > If you draw the spiral in cad, then choose a section of maximum
> > > > radius, and minimum radius that a jaw 'tooth' will traverse.
> > > >
> > > > Now superimpose those two profiles and lop off any excess,
> > > > keeping only the intersecting area.
> > > > Repeat for all jaw 'teeth'
> > > > Then hand code the segment
>
> Brilliant
>
Thanks for the flowers. :)
>
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