On 01/30/2019 09:58 PM, Gene Heskett wrote:

I think the best and cheapest for alu would be the 91% isopropol in a
mister, running pretty close to dry.
Well, I built a flood coolant system years ago, and use that when conditions merit.
See the last picture here:  http://pico-systems.com/CNCconv.html
The blue thing is a Little Giant pump of the seal-less type. It just sits in the tank, and a vertical shaft drives the impeller. I have a valve that I think is similar to a toilet shutoff valve on the head of the mill, and I can snap a LocLine tube onto that. The valve allows me to throttle the amount of coolant to just what is needed. With the smallest LocLine nozzle, you get a 1/16" jet of coolant that doesn't shoot all over the place. I also made several coolant shields to retain the spray when doing heavy cutting. See http://pico-systems.com/shield.html This allows you to recover the coolant as well as all the swarf for recycling.

I use EnCool 9 from Engineered Lubricants, it was recommended after I told them the kind of materials and tools I use. I can leave the vise on the machine for months and all I get is a little bit of a black stain under the vise. I do wipe the vise slideways down with LPS 1 after using coolant and run the movable jaws back and forth a couple times, wiping and applying the LPS 1 to make sure I don't get rusting under the movable jaw.

It all works really well.

Jon


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