So you hear a pig singing and ask why it got one of the words in the song
wrong? :-)

The reason the belt appears to have low tension is that the CAD file I
downloaded had the belt in the shape of a perfect circle and PLA is a rigid
plastic.   So it takes quite a lot of "pull" to force the belt to over two
40T pulleys that are 140mm on center and I simply could not make the belt
tight enough to make it flat. There was quite a lot of tension but the belt
had a lot of "baked-in" curve.   The fit is very tight on the pulleys.  It
has similar tension that a real belt would have.

This worked so well that I might try my spool of medium soft TPU plastic.
I bet I could print a belt that might last for weeks.  But then it might
work worse bcause TPU can stretch but PLA doesn't.     I ordered real Gates
brand belts to be here in a week or so.

On Wed, Jun 10, 2020 at 8:50 PM John Dammeyer <jo...@autoartisans.com>
wrote:

> First of all, very impressive!
> Is there a reason you didn't have higher belt tension?
> Thanks for that video.
> John
>
> > -----Original Message-----
> > From: Chris Albertson [mailto:albertson.ch...@gmail.com]
> > Sent: June-10-20 8:15 PM
> > To: Enhanced Machine Controller (EMC)
> > Subject: [Emc-users] Stupid CNC stunts. A 3D printed timing belt.
> >
> > There was a question on another thread:  "I wonder if you can 3D print a
> > timing belt?"   That I think was intended as a joke.   But I thought it
> > sounded like such a dumb idea I'd have to try.   So I did.
> >
> > I am converting a Harbor Freight Mini Mill to CNC and have now made all
> the
> > parts.  Except for standard off the shelf hardware, all the parts are 3D
> > printed.   I want to work out the easiest path for CNC conversion and
> then
> > publish it so as to allow more people to have CNC capability.   So I'm
> now
> > assembling parts and needed a belt.   I was able to make the conversion
> to
> > CNC with no machined parts.
> >
> > I fully expected the belt to fail as soon as I applied tension.  It
> > didn't.  Then I thought that as soon as I'd rotate the pulley the belt
> > would break.  it didn't so I fired up LinuxCNC and ran the splash
> > screen forwards and backwords and got bored after it just worked about 8
> > times back to front.
> >
> > About the belt.  I went to the SPD/SI web site and found a 133T, 3mm
> pitch,
> >  9mm wide GT3 profile belt and clicked "download CAD file".  I printed
> the
> > file with no modifications and using the defaults setting in Cura with
> PLA
> > plastic.    PLA is a hard plastic not noted for being flexible.
> >
> > Below is a video of the belt in operation.   It is also the very first
> time
> > this mill has moved under computer control.  It is just the bare minimum
> of
> > parts installed for this stunt.  The Z and X motors are laying flat on
> the
> > bench.  The Z motor has a bad driver and is *very* noisy (and
> replacements
> > are out of stock).    I placed a bit of blue painter's tape on the belt
> so
> > you can see it move.
> >
> > https://youtu.be/GPXICb9rSoE
> >
> >
> >
> > --
> >
> > Chris Albertson
> > Redondo Beach, California
> >
> > _______________________________________________
> > Emc-users mailing list
> > Emc-users@lists.sourceforge.net
> > https://lists.sourceforge.net/lists/listinfo/emc-users
>
>
>
> _______________________________________________
> Emc-users mailing list
> Emc-users@lists.sourceforge.net
> https://lists.sourceforge.net/lists/listinfo/emc-users
>


-- 

Chris Albertson
Redondo Beach, California

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