On Tuesday 28 July 2020 12:52:09 Chris Albertson wrote:

> Don't scale the entire part unless caliper show you the entire part is
> scaled too small.  (this is very unlikely)  Better to simply adjust
> the one hole you need to be larger.   Or if it is less than about
> 0.1mm put the part on a lather and bore it out to size.   I did this
> to all my timing belt rings to make them fit perfectly to the 24mm
> hubs.   If you go slow so as not to melt the PLA the carbide boring
> bar works and just took off "fuzz"
>
holes aren't bothering me, other than hard toremove support crap.
What is bothering me is the incomplete mesh I saw in the movies, and that 
easily fixed by changing the printer x and y scales.

I think its obvious now that whats published is not 100% optimized.

> The hole seems small but usually, it is because the plastic was not
> laid down perfectly and there are bumps and ridges and lines inside
> the hole. Make the hole perfect rather then making another larger
> not-perfect hole. Also it is MUCH quicker to bore the hole then
> re-print the part.
>
> The other trick I do is to make "temporary" bearings with either
> aluminum or even PLA while waiting for the real bearing to arrive. 
> You could make them on a manual lathe in a few minutes and then you
> could verify the parts work and there is not OTHER problem before
> doing another 16 hour print
>
> I'd be surprised if you did not need to clean up the fine pitch gears
> with a nail file.

They are amazingly clean after removal of the brim. 10 minute job to 
clean them up.

> Most 3D prints require some post-processing with a 
> tiny file and maybe #600 wet and dry paper.    A boring bar makes the
> inside of holes smooth as glass.
>
> A read a translation of the designer's blog page and it seems he wants
> to make a 6 axis arm with these.   He will probably need to make some
> of the parts near the base of the arm in metal

I wouldn't be surprised. These are, if built as published, going to have 
enough backlash to wreck a 6 joint arm. What I'm getting off the 
printer, does not always match his pix.  Properly fine tuned it 
definitely has commercial prospects to be exploited, and I can do a bit 
of that fine tuning.

Thanks Chris

[...]


Cheers, Gene Heskett
-- 
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 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
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Genes Web page <http://geneslinuxbox.net:6309/gene>


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