On Saturday 13 February 2021 05:50:26 Gregg Eshelman via Emc-users wrote:

>  Make a fit test one about 1/4" thick, and if the software can manage
> it, only print 1/3 to 1/2 a circle for a faster printed fit test.
>
>
>     On Saturday, February 13, 2021, 3:06:12 AM MST, Gene Heskett
> <[email protected]> wrote: Greeting all;
>
> Messing around with the parametric pulley designer, I have made a
> larger 86 tooth pulley for the big pulley on the A axis supplied with
> the 6040 mill. I'll also change the belt pitch as its presently a huge
> XL.
>
> But the chosen belt, a GT2_3mm, is not a good fit, throwing a just
> detectable slack in the center of the wrap, inicating the pulley is
> about half a red one too small.
>
> Is this a good excuse to add a couple counts to the xy scales in the
> printer, or to play with the variable
>
>  additional_tooth_width = 0.2; //mm
>
I have a full sized one at = 0.3, at 93% so I'll know in another hour. I 
probably should recal the scales. Now if I could find a way to really 
get the extruder tuned, that would help. I set it last fall by Andys 
instructs to get a 100mm feed for 100mm of drive, but thats way way way 
way too much. So I'm reducing it 5% or so, 2 or 3 times since, but its 
still running well at 61% flow in the tune settings. Any more and its 
stripping in the driver wheels and spitting out too much, leaving gobs 
and gobs of extra extrusion messes. This is with the micro-swiss driver, 
and junking their hot end cuz it backflows and freezes up, so the stock 
hot end was reinstalled after moding it to run the teflon clear to the 
nozzle with plenty of compression pressure on the tubing, and the top 
end made longer and better shaped so it was litterally ground to shape 
and fit by the extruder rollers.  Fits so well I can actually change 
filament just by warming it up to extract the old. 

The factory extruder settings made a waving cat so thin I could read the 
newspaper thru it. Perhaps 15% of that which was needed, and the 
adustment rate is so slow it takes half an hours cranking on the knob to 
change it 10%. So Andy's instructions took most of a day to ectually 
execute. So now with the hot end mods it doesn't get any real heat until 
it is actually in the nozzle. But it doesn't flow back into the heat 
sink and freeze up either, making you take it all apart and drill out 
the cold plastic. The nozzles really need to be redesigned to allow the 
teflon tube to actually enter the rear face of the nozzle with a tight, 
squeeze it a little fit to stop the leakage at the rear face of the 
nozzle better. This setup works much better but does restrict the speed 
of melting, and really, for PETG, needs another 10F beyond the 250F 
limit currently imposed by both the heater wattage and the marlin 
software running the printer.

But I've not found a path to file a bug report despite their claim its 
100% open src. Sigh.

Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
If we desire respect for the law, we must first make the law respectable.
 - Louis D. Brandeis
Genes Web page <http://geneslinuxbox.net:6309/gene>


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