Getting closer... I have to drill a bunch of holes in the face plate...
also have to preload the wheel bearing (grind a bit from the center)

http://electronicsam.com/images/greenmachine/IMG_20210313_201227.jpg

On Fri, Mar 12, 2021 at 10:41 AM Gene Heskett <ghesk...@shentel.net> wrote:

> On Wednesday 10 March 2021 12:58:08 John Dammeyer wrote:
>
> > Hi Sam,
> > I found by making the wall thickness bigger along with the hole
> > smaller and hub larger I was able to mount the hub on the lathe and
> > bore both the bore and the outer part of the hub on the lathe to make
> > them symmetrical.  That reduced a lot of wobble compared to earlier
> > versions.
> >
> > In hindsight I would also have made some sort of holder that allowed
> > me to skim the inside of the actually pulley part.  Instead I used
> > sandpaper because as you can see it has the same roughness from the 3D
> > printer as your toothed belt section has.
> >
> > The hub was a smooth press fit (by hand) in and out of the pulley
> > part.  The photo showing it mounted still has the yellow pulley that
> > had too small of a hub and the pressure from the set screw cracked it.
> >  So the new green one has a wider set screw area.
> >
> > I suspect the biggest issue with your flex pulley would be holding it
> > stable enough so you could skim away material.  Might even be best to
> > print it with a flat face to hold it round.  Then mount it in a
> > holder, skim the inside surface and then cut through the face at the
> > back.  The flat face could even have mounting holes to mount onto the
> > back of your plate.  This would keep it from turning in the mount
> > while you skim it.
> >
> I've got a better idea, since LCNC can do a taper, taper the holder 2
> thou, drive it all the way in so its gripped good, bore it to half that
> taper, pull it out, turn the other face and repeat w/o touching the x
> dial. Just make sure all the burrs on the teeth from the printer are
> well cleaned off with a fresh blade in a box knife. Burrs will show as
> wibbles in the bore if you dont. :(
>
> > John
> >
> > > From: Sam Sokolik [mailto:samco...@gmail.com]
> > >
> > > another update - at 1/2 step - the discrete resolution should be
> > > about 40,000 divisions per rotation.  .009 deg.
> > >
> > > https://www.youtube.com/watch?v=IdfKre6zpEY
> > >
> > > On Thu, Feb 4, 2021 at 4:00 PM Sam Sokolik <samco...@gmail.com>
> wrote:
> > > > https://www.youtube.com/watch?v=ZVVffljc7kE
>
>
> Cheers, Gene Heskett
> --
> "There are four boxes to be used in defense of liberty:
>  soap, ballot, jury, and ammo. Please use in that order."
> -Ed Howdershelt (Author)
> If we desire respect for the law, we must first make the law respectable.
>  - Louis D. Brandeis
> Genes Web page <http://geneslinuxbox.net:6309/gene>
>
>
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