another painful video

https://www.youtube.com/watch?v=U3e83H2mEyk

On Sat, Mar 13, 2021 at 8:40 PM Sam Sokolik <samco...@gmail.com> wrote:

> Getting closer... I have to drill a bunch of holes in the face plate...
> also have to preload the wheel bearing (grind a bit from the center)
>
> http://electronicsam.com/images/greenmachine/IMG_20210313_201227.jpg
>
> On Fri, Mar 12, 2021 at 10:41 AM Gene Heskett <ghesk...@shentel.net>
> wrote:
>
>> On Wednesday 10 March 2021 12:58:08 John Dammeyer wrote:
>>
>> > Hi Sam,
>> > I found by making the wall thickness bigger along with the hole
>> > smaller and hub larger I was able to mount the hub on the lathe and
>> > bore both the bore and the outer part of the hub on the lathe to make
>> > them symmetrical.  That reduced a lot of wobble compared to earlier
>> > versions.
>> >
>> > In hindsight I would also have made some sort of holder that allowed
>> > me to skim the inside of the actually pulley part.  Instead I used
>> > sandpaper because as you can see it has the same roughness from the 3D
>> > printer as your toothed belt section has.
>> >
>> > The hub was a smooth press fit (by hand) in and out of the pulley
>> > part.  The photo showing it mounted still has the yellow pulley that
>> > had too small of a hub and the pressure from the set screw cracked it.
>> >  So the new green one has a wider set screw area.
>> >
>> > I suspect the biggest issue with your flex pulley would be holding it
>> > stable enough so you could skim away material.  Might even be best to
>> > print it with a flat face to hold it round.  Then mount it in a
>> > holder, skim the inside surface and then cut through the face at the
>> > back.  The flat face could even have mounting holes to mount onto the
>> > back of your plate.  This would keep it from turning in the mount
>> > while you skim it.
>> >
>> I've got a better idea, since LCNC can do a taper, taper the holder 2
>> thou, drive it all the way in so its gripped good, bore it to half that
>> taper, pull it out, turn the other face and repeat w/o touching the x
>> dial. Just make sure all the burrs on the teeth from the printer are
>> well cleaned off with a fresh blade in a box knife. Burrs will show as
>> wibbles in the bore if you dont. :(
>>
>> > John
>> >
>> > > From: Sam Sokolik [mailto:samco...@gmail.com]
>> > >
>> > > another update - at 1/2 step - the discrete resolution should be
>> > > about 40,000 divisions per rotation.  .009 deg.
>> > >
>> > > https://www.youtube.com/watch?v=IdfKre6zpEY
>> > >
>> > > On Thu, Feb 4, 2021 at 4:00 PM Sam Sokolik <samco...@gmail.com>
>> wrote:
>> > > > https://www.youtube.com/watch?v=ZVVffljc7kE
>>
>>
>> Cheers, Gene Heskett
>> --
>> "There are four boxes to be used in defense of liberty:
>>  soap, ballot, jury, and ammo. Please use in that order."
>> -Ed Howdershelt (Author)
>> If we desire respect for the law, we must first make the law respectable.
>>  - Louis D. Brandeis
>> Genes Web page <http://geneslinuxbox.net:6309/gene>
>>
>>
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>

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