On Mon, 26 Jul 2021 at 23:55, Earl Weaver <[email protected]> wrote:

> I have a lathe spindle with 8 in. chuck that is run with a 5HP Reliance
> DC Motor and Reliance DC Drive.

What kind of DC motor is this? Is it a permanent-magnet servo motor?

Typically DC motors perform better at lower speeds than an AC
induction motor, so I don't think that swapping to a motor/VFD
combination will help.

If the motor is running closed-loop speed control from the tachometer
then, as suggested, you should test whether full rated current is
being applied when the lathe is cutting at the limit.

I would expect a speed-controlled loop spindle to feel springy. As you
move the chuck faster than commanded speed the drive will reduce the
current to try to slow the spindle (maybe even reversing in to
braking)
Then as you wobble it back the other way it will take some time to
wind up the other way.

The only way to make the spindle feel "stiff" in your test would be to
close the position loop with the encoder, but then how do you drive it
as a spindle with a speed command?

-- 
atp
"A motorcycle is a bicycle with a pandemonium attachment and is
designed for the especial use of mechanical geniuses, daredevils and
lunatics."
— George Fitch, Atlanta Constitution Newspaper, 1912


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