On Tuesday 27 July 2021 14:43:49 Earl Weaver wrote:

> Ok, Here is my attempt at taking amp readings.
> I attached my AC Clamp Meter to lines A1 and A2 going from drive to
> motor.

But you are trying to measure a poorly filtered DC at that point and a 
clamp on meter ignores the DC component. Or did you break the circuit, 
and connect the leads of that meter to the ends of the break?
 
> Running no load:  4.9 
> Original Pot Setting: A1=41.9 & A2= 42.6
> Full Pot Setting:  A1= 47.3 & A2= 51.5
> At full Pot Setting it trips the breaker on the drive when it stalls.

This could be a clue. if you can measure the DC current going thru the 
field winding, the one labeled 3 amps, and finding a place on the speed 
pot where the current drops to almost nothing, you just found your 
problem. I have my doubts, but as a loooong term CET, I've learned that 
anything is possible.

> On 7/27/2021 1:06 PM, Earl Weaver wrote:
> > On 7/27/2021 12:13 PM, andy pugh wrote:
> >> I skimmed the drive manual looking for any info on tuning the
> >> velocity loop, but could ne see anything.
> >> However: Are you sure that your tachometer is set up right? (I
> >> think it probably is or speed would be way off)
> >> And is the current limit pot set to suit your actual motor?
> >
> > The manual that I linked is not an exact match to my drive. I
> > searched but did not find an exact match , but this one is close.
> > Yes, I believe the tach is set up right. I can get the speed control
> > to work good. It's just the power at low RPM is the biggest problem.
> > Your description from an earlier post describes it perfectly.
> > "I would expect a speed-controlled loop spindle to feel springy. As
> > you move the chuck faster than commanded speed the drive will reduce
> > the current to try to slow the spindle (maybe even reversing in to
> > braking)
> > Then as you wobble it back the other way it will take some time to
> > wind up the other way."
> > I will check the current limit pots to see if that is limiting the
> > torque.
> >
> > **Earl Weaver
> > Email: [email protected] <mailto:[email protected]>
> >
> >
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Cheers, Gene Heskett
-- 
"There are four boxes to be used in defense of liberty:
 soap, ballot, jury, and ammo. Please use in that order."
-Ed Howdershelt (Author)
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 - Louis D. Brandeis
Genes Web page <http://geneslinuxbox.net:6309/gene>


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