The table can't be made worse. It needs replaced anyway, but if you can find a 
person who can weld it without warping the alignment of the guides, it would 
save a bunch of money. Some cast aluminum alloys just don't take well to being 
welded. They either resist having the weld metal stick, melt too easily, or 
after bring welded will shrink.
What might work is Muggyweld. There are many videos on youtube showing various 
repairs with it.


   On Wednesday, July 28, 2021, 11:28:00 AM MDT, Todd Zuercher 
<to...@pgrahamdunn.com> wrote:  
But the biggest problem is that the 5ft by 10ft 1.5inch thick cast aluminum 
table cracked!  It cracked about 2ft in from the front left corner and runs 
about half way across the table in the 5ft direction.  The table is supported 
from below by 10 linear guide blocks on two rails. The crack runs across 
between the 1st and 2nd set of blocks, about 4inches from the 2nd block.

Is there any hope of repairing the table?  Are we going to have to replace the 
whole table?  Could the crack be welded, or is that a bad idea?  My main fear 
is that warpage issues will cause the linear guides to bind.  (The table 
surface can always be re-milled flat.)  The crack isn't gaping or misaligned, 
and the table doesn't "look" warped now that It's cool  
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