Isn't this how most closed loop stepper drives claim to work?

Todd Zuercher
P. Graham Dunn Inc.
630 Henry Street 
Dalton, Ohio 44618
Phone:  (330)828-2105ext. 2031

-----Original Message-----
From: Chris Albertson <albertson.ch...@gmail.com> 
Sent: Tuesday, January 11, 2022 2:06 PM
To: Enhanced Machine Controller (EMC) <emc-users@lists.sourceforge.net>
Subject: [Emc-users] Field Oriented Control (FOC) algorithm for BLDC and 
Stepper motors.

[EXTERNAL EMAIL] Be sure links are safe.

Here is a different way to control a stepper motor.  This control method treats 
the stepper as if it is just a plain old BLDC motor but with 50
poles and 2 phases.   Positional accuracy is determined by an encoder, not
the number of steps as the controller is not doing "steps"  but using the
motor as a continuous motion servo.   It seems like this could be a
retrofit to a machine that uses steppers to give an increased performance while 
keeping the same motors.

You can read the theory used here:
https://nam04.safelinks.protection.outlook.com/?url=https%3A%2F%2Fen.wikipedia.org%2Fwiki%2FVector_control_&amp;data=04%7C01%7Ctoddz%40pgrahamdunn.com%7Cc21d1504e33b42a15eaf08d9d535a470%7C5758544c573f47cebee96c3e0806fb43%7C0%7C0%7C637775249503911306%7CUnknown%7CTWFpbGZsb3d8eyJWIjoiMC4wLjAwMDAiLCJQIjoiV2luMzIiLCJBTiI6Ik1haWwiLCJXVCI6Mn0%3D%7C3000&amp;sdata=CnWkF%2BhmPNQmnNLXcRJePq%2FO1YdMMdCBvrBKVdACd%2Bk%3D&amp;reserved=0(motor)

What this project offers is not a controller, but Open Source software that 
runs on any of a shortlist of microcontrollers and uses a long list of sensors 
and motors.  The website was a project design walk-through. This is also, as 
you can see very low cost, he is using a $5 driver board from eBay.

What they are saying is that small steppers have better performance and use
less power when driven using their closed-loop algorithm.   But it does
require that you place a current sensor (Hall effect or in in-line
resister) on both phases and drive the stepper with a PWM capable pair of 
full-H-bridges.  What is going on is the control software is measuring current 
and forcing it to have the desired waveform against the inductance and 
mechanical loads.

https://nam04.safelinks.protection.outlook.com/?url=https%3A%2F%2Fyoutu.be%2Fzcb86TRxTxc&amp;data=04%7C01%7Ctoddz%40pgrahamdunn.com%7Cc21d1504e33b42a15eaf08d9d535a470%7C5758544c573f47cebee96c3e0806fb43%7C0%7C0%7C637775249503911306%7CUnknown%7CTWFpbGZsb3d8eyJWIjoiMC4wLjAwMDAiLCJQIjoiV2luMzIiLCJBTiI6Ik1haWwiLCJXVCI6Mn0%3D%7C3000&amp;sdata=GXOX24h9HBSe3wGa%2BTwmhzw7vMc3E0SGfFUrAfZL8gw%3D&amp;reserved=0

Here is the project website 
https://nam04.safelinks.protection.outlook.com/?url=https%3A%2F%2Fsimplefoc.com%2F&amp;data=04%7C01%7Ctoddz%40pgrahamdunn.com%7Cc21d1504e33b42a15eaf08d9d535a470%7C5758544c573f47cebee96c3e0806fb43%7C0%7C0%7C637775249503911306%7CUnknown%7CTWFpbGZsb3d8eyJWIjoiMC4wLjAwMDAiLCJQIjoiV2luMzIiLCJBTiI6Ik1haWwiLCJXVCI6Mn0%3D%7C3000&amp;sdata=0xzqDAizMu8CL9EgF0yVHA7pXwJJUf%2BQ72JUBh8Zpu0%3D&amp;reserved=0




--

Chris Albertson
Redondo Beach, California

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