Do you have the "Cura Setting Guide" extension installed?   If so, I think
it is pretty clear.  There is a diagram that shows how as the parts getts
fatter the holes get smaller so to compensate use "hole expansion."

I agree, it is not clear exactly what a hole is what about slots?  I think
a hole is just any interior facing wall.

In any case the value for the expansion is in mm, so the effect of 1mm is
huge on a 3mm hole but only 1% on a 100mm hole

I have two solutions for 3D prints used as machine parts:
1) design the machine to work well with poor tolerences.  This mostly works
if you can do a from the ground up design or
2) Put the plastic part on the lath or mill and take a thin cut to true the
surface.

I just did this the other day.  My printed countersinks where not 100%
round and smooth so I whent over the part and touched them up with a
countersink cutter on the drill press, had to correct some other issue with
a file,   Then the parts get primed and painted.

On Sat, Mar 26, 2022 at 4:57 AM gene heskett <[email protected]> wrote:

> On Saturday, 26 March 2022 02:28:04 EDT Chris Albertson wrote:
> > If you don't want a multiplier that you can add or subtract is the
> > "Walls/Horizontal Expansion"  and "Wall/Hole Expansion"
>
> I've seen those, set for 0 ATM. I suppose if I use the hole expansion,
> and it worked for a gap as big as these bearing races, I would have to
> shrink little self tapping 3mm screw holes. The explanation for each,
> really isn't explicite enough. I suppose I could start with wall/
> horizntal expansion set for half the nozzle size and play with the sign
> to see which way was the right way. But wouldn't that need a
> corresponding change in the ID and OD to maintain the same fit?
>
> I'm not sure cura is recognizing that the cutaway between the races is a
> hole, as Its laying a band of brim in the gap where the balls go. And its
> been tieing the brim solidly to the part with a .35mm spacing, so I
> risked a red line and tried a .55mm space. The preview seems to indicate
> a gap now. Which should make the brim a lot easier to remove. I also lost
> an hours rendering time by allowing it to cross over a space narrower
> than the nozzle, but in this bearing race, there isn't such a condition.
> pix from openscad attached. Still the 3% correction. Assembled, runs
> nicely. So I have a set of 40/1 guts for this thing now. Whats in it now
> is 50/1, and explores every nook and cranny in the printers resolution
> with a .4mm PCD nozzle in it.
>
> > Chris Albertson
> > Redondo Beach, California
>
> Thanks Chris.
>
> Cheers, Gene Heskett.
> --
> "There are four boxes to be used in defense of liberty:
>  soap, ballot, jury, and ammo. Please use in that order."
> -Ed Howdershelt (Author, 1940)
> If we desire respect for the law, we must first make the law respectable.
>  - Louis D. Brandeis
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-- 

Chris Albertson
Redondo Beach, California

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