If you have a CNC lathe, you could do this;

https://www.youtube.com/watch?v=TW6QPl8Oy7g



On Mon, 24 Oct 2022 at 16:32, John Figie <zephyr9...@gmail.com> wrote:

> I have a 1978 Honda XL175 I want to get running again. The Kick start shaft
> is broken, a common problem on this bike. Replacements are hard to find and
> usually $400 or more. Maybe I can make a few and sell a few. I am wondering
> if I can use 4130 steel that is pre hardened to Rockwell C32 and has
> 135,000 psi tensile strength. Or maybe just take a grade 8 bolt and machine
> it. or maybe even a metric grade 12.9 bolt which should be even stronger.
> Anyway I am wondering how the splines were made on the original. I could
> use the E head, (shaper) on my bridgeport and a rotary table. Do you think
> this is a good idea?
>
> Shaft_Model <https://photos.app.goo.gl/EYmLjw9DaPVWnNhj6>
> Spline <https://photos.app.goo.gl/1aAY377gQqVcM7q57>
> John Figie
>
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