If you are going to clamp a metal disc with anything, use an
electromagnet...  But if it's a worm drive with that much slop, I guarantee
there's some improvement to be found by controlling the thrust movement of
the pinion gear.  Inserting a shim (could be punched out of an old set of
feeler guages) under the gear where it shoulders up to the case can
probably reduce the backlash by a significant amount.

*Ryan McIntosh*
E4F Designs
(204)770-3682
r...@pebkac.ca


On Thu, Nov 23, 2023 at 1:25 PM Chris Albertson <albertson.ch...@gmail.com>
wrote:

>
>
> > On Nov 22, 2023, at 1:06 PM, gene heskett <ghesk...@shentel.net> wrote:
> >>
> > I'd have to agree Andy.  I need to design a disk brake for my A axis as
> there's half a degree of slop in the worm drive which if it gets to the
> motor will be held, but the slop in the worm makes for sloppy looking
> holes, but the activation method is still in my head. Even that is only
> important when drilling a hole for the handle. I'll come up with something.
>
> Would a simple disk brake work?  I think it might clamp the part any place
> within that 1/2 degree of slop range.   Ideally, you would have an index
> plate and some way to place a pin in a hole to lock the table.  But you
> could only have a few holes and not enough holes for one at every place you
> might want to stop.
>
> What if the disk had “V” slots cut in the edge.  Like a very large US
> Quarter Dollar, but with maybe 360 grooves.  Then you could wedge a shape
> (like a tiny axe head?) into the slot and force the disk to stop on an even
> degree.  You could use more than one wedge, space them around the disk.
>
> A wedge would need a lot less clamp force than a brake disk pad because it
> is a mechanical lock almost like an index pin
>
> If you still want a “disk brake” why not use an actual disk brake from a
> bicycle?  They are about the right size, have huge holding power, and don’t
> cost all that much.   The ones you would want to use are hydraulic so the
> electric actuator could be a couple feet from the rotating table.   They
> still make cheaper ones that use cable but avoid those, they are too hard
> to adjust.
>
> Or maybe both,  Use the slot and wedge to aligh the table to the nearest
> degree and then clamp it with a hydraulic disk brake.  Cost is under $100.
>
>
>
>
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