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on 2/13/03 10:14 PM, [EMAIL PROTECTED] at [EMAIL PROTECTED] wrote:

> In a message dated 2/13/03 2:57:41 AM Eastern Standard Time,
> [EMAIL PROTECTED] writes:
> 
>> The eye may be on the wrong ball here.  No argument that turning a
given
>> prop at a given rpm yields identical results in climb and speed from
>> identical horsepower.  You very seldom actually get 85 hp from a 85 hp
>> (operate at that narrow point on the power curve).
> 
> Again, fixed pitch props are strange beasts.  Assume for a moment you
have a
> C85 and a prop/airframe combo that yields exactly redline RPM at full
> throttle at sea level on a standard day.  Power under those conditions
is 85
> nominal horse power.  Pitch the nose up and the RPM drops off, as does
the
> power.  Pitch down and you exceed redline.  Game over.
> 
Hi John,

Hope you're enjoying this exchange of ideas as much as I am!

Above, you've created the very situation I previously stated "very seldom"
happens. In the "real world" because, as I also stated, "the C-85 will
only
reach 2575 rpm in cruise with a cruise prop (and reduced takeoff
performance), we base decisions on assumptions and examples more "real".

Most of us opt instead for the more useful performance compromise where we
can't cruise as fast, but have more rpm at takeoff to give decent
climb...or
climb at all on a high density altitude day and at full gross from higher
and/or hotter airports.

> Now you are turning 2575 legal RPM at full throttle, 28.92 inches of
manifold
> pressure, and climbing.  Power output is more than 85 hp. (but less than
95
> hp, which is what the C90 can do at 2675 RPM and full throttle.)

That's only one choice.  You can also level out and keep revving.  The
Continental power curve for the C-90/O-200 mechanicals of the STC engine
show it putting out 85 hp at 2395 (or so) rpm. When it reaches 2575 rpm, I
see around 97 hp.  If 85 hp will maintain that rpm and speed, then 97 hp
will allow that engine to rev past peak cam power output to whatever rpm
available power can maintain (but not increase further).

The STC engine has a C-85 cam with peak power and torque characteristics
optimized for 2575 rpm.  The C-90 has a cam with peak power and torque
characteristics optimized for its maximum continuous hp of 90 at only 2475
rpm.  So the STC engine should be capable of producing more power than
even
the C90 curve shows from 2475 rpm up!

I also don't think you're "legal" at 2575 rpm.  The moment you allow this
powerplant/prop combination to exceed 2395 rpm, your C-85 produces more
than
rated hp - the FAA regards that as a no-no.

The maximum static limit for the C-85 on an Ercoupe with a McCauley 1A90CF
or 1B90CM is 2225 rpm.  If the STC does not require replacement or
repitching a C-85 prop to conform, the pilot decides to throttle-limit
this
rpm to 2225 rpm until the wheels move (after that, you're not "static",
right?) or not.  The STC engine starts with and sustains increased power.

C-85 power and rpm limitations are as unreasonable and arbitrary today as
the ones for the C-75 were in yesteryear.  We already know mechanicals
with
longer stroke (and higher stress) of substantially identical material and
production process are FAA APPROVED for sustained 2750 rpm (O-200).
Static
limits merely give the FAA a measurable parameter of (in)efficiency...to
make sure that new Cessna 172 with 160 hp (you earlier used as an example)
can't go as fast as a 172 SP...different redline and prop AS APPROVED.

Does the FAA (or anyone) really believe in such instance the less-than-
optimum prop and lower redline limitation in any way protects the pilot,
serves his best interests, or even the interests of safety?  Or are they
merely numbers to  pompously enforce on hardware they (should) already
know
to be safe, reliable AND APPROVED BY THEM for higher performance?

> The reality, however, is that one never climbs at that speed.  Back at a
more
> realistic climb speed, say 75 - 85 mph, RPMs are much lower, and less
than
> the 85 hp point on the C90, ergo, you are making less than 85 hp.  More
than
> the unmodified engine, though.

I think we start out in agreement here, but at your "more realistic climb
speed", while neither engine is putting out 85 hp, the STC engine will be
performing 10+ percent better which will show up in the rate of climb.
So,
is the STC engine (in operation) the 85 hp on the the paperwork, or a
"closet hot rod" of proven design with 10+% greater usable power?  The
"real" answer is NOT dependent on who is flying it and how.  We're talking
about available capability, and that's clearly the latter.

> Now, take that prop and airframe and put a C90 (or O200) behind it.  At
full
> throttle you will exceed redline under the same conditions.   Again,
game
> over.  

Once again, the pilot with the STC engine has choices.  He can exceed the
"paper" (and unrealistic) C-85 redline (with complete mechanical safety)
as
far toward the O-200's maximum APPROVED sustained rpm of 2750 as possible
and ride his little rocket up as fast as it will carry him, or he can
voluntarily limit his rpm/power output so he never exceeds 2575 rpm or 85
hp
output.  EITHER WAY the STC engine seems to offer substantial advantage.

Regards,

William R. Bayne
<____|(o)|____>
(copyright 2002)

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