I've never run out of gas in anything.  Instead of running my mower and
motorcycle out in the fall, before winter storage, I just put a tank full of
100LL in each, as Avgas is stable for many, many months.

Sure beats dealing with gummed up carbs in the spring.
  -----Original Message-----
  From: [email protected] [mailto:[email protected]]on
Behalf Of Nick King
  Sent: Thursday, August 06, 2009 6:31 PM
  To: William R. Bayne
  Cc: [email protected]
  Subject: SPAM-LOW: Re: [ercoupe-tech] Re: how full of fuel



        I fill my main tainks before each flight.I also do the math of how
long I will fly and when I need to come down and fuel. As far as I am
concerened the header tank is my reserve tank and the float moving is the
same as a red warning light.These things are hard to park at altitude .I
have run out of gas in my mower,motorcycle,truck , car  , boat over the last
50 years. I dam sure dont intend to run out in my aircraft.
        --- On Thu, 8/6/09, William R. Bayne <[email protected]>
wrote:


          From: William R. Bayne <[email protected]>
          Subject: Re: [ercoupe-tech] Re: how full of fuel
          To: "Techlist Ercoupe" <[email protected]>
          Date: Thursday, August 6, 2009, 9:16 PM



          All,

          Gary asked "I wonder why the coupe tends to lose fuel this way".
          (siphoning)

          There are a variety of fuel systems "out there", and therefore
more than a few
          reasons for such fuel loss.

          Prewar 65HP coupes had a five gallon fuselage tank and one
9-gallon wing tank.
          It was on the right side, opposite the pilot's weight.  Both were
of ternplate.
          Excess fuel transferred by the fuel pump returned from the
fuselage tank via an
          overflow line to the wing tank until all wing tank fuel was
consumed.

          Postwar 75HP 415-Cs added another 9-gallon ternplate wing tank.  A
crossover
          line connected the two wing tanks and the fuel transfer pump drew
from a tee in
          the crossover line nearer to the right tank.  The main tanks fuel
gauge was in
          the right tank.

          The present Ercoupe Parts Manual ignores the fact that Ercoupes
through Serial
          No. 812 required wing tanks, part number 48028L & R, allowing
steel main gear
          legs to attach to the front of the main wing spar.  Ercoupes from
Serial No. 813
          to 2622 could be altered to take the later aluminum wing tanks per
Ercoupe
          Service Memorandum No. 31, item #5, and ESM 39.

          The Service Manual says 5 gal. fuselage tanks of stainless steel
were installed
          commencing with Serial No. 2469.  At some point replacement wing
tanks were
          fabricated of stainless steel, but identical to and
interchangeable with tern ones.

          Aluminum tanks were installed commenting with Serial No. 2623 and
the
          overflow line from the new 6-gallon fuselage tank now went to the
left wing tank,
          per ESM 31, Item 17.  This information conflicts with ESM No. 42,
Fig. 1, which
          shows the overflow going to a tee in the line connecting the main
tanks near the
          left one for Serial Nos. 2623 through 3220.  The fuel system
schematic for
          Ercoupes "3468 & Subsequent" in ESM No. 43 and in the Ercoupe
parts Manual do
          NOT agree.  Ercoupes with fuselage tank overflow going to a single
wing
          tank require VENTED caps.

          I believe the one in ESM No. 43 to be correct, and the one on p.
28 of the Parts
          Manual, Fig. 20, to be incorrectly identified, and actually
applicable to Serial Nos.
          4424 & up (and those 100+ 415-Cs that ERCO modified in the field
to
          become 415-CDs).  This is the fuel system shown in Flight Manual
for the 415-D
          (and subsequent CD, E and G Models) with the fuselage tank
overflow splitting
          into separate overflow lines to each wing tank.  Any Ercoupe
(Forney, Alon,
          M10) with this system was originally intended to have UNVENTED
wing
          tank caps.

          If an Ercoupe (et al) with UNVENTED wing caps is venting wing tank
fuel in flight
          the cap/gasket/flange is not sealing correctly.  If one with
VENTED caps is venting
          wing tank fuel, I would suspect (1) the cap/gasket/flange is not
sealing correctly,
          (2) the 1/16" hole in the fuel transfer pump discharge fitting is
too big (or not so
          restricted), (3) one of the wing tank cap vents is obstructed (or
somehow
          different in size from the other or (4) the cap has been put on
backward (Serial
          Nos. 2623 and earlier only).

          Serials prior to 3468 had a smaller single overflow line, and
there could be some
          initial conditions of flow with full wing tanks that returning
fuel to one main tank
          is unable to "balance" via the crossover line between the main
tanks (perhaps a
          partial obstruction or dirty finger strainer).  There are
relatively FEW Ercoupes
          that experience other than momentary "siphoning" if the above
suggestions are
          diligently applied.

          It was always my personal practice to fill the fuselage tank
first, then the wing
          tank that did NOT receive overflow, and finally the one that
did...each within 1/2"
          or so of the cap seat.

          Regards,

          William R. Bayne
          .____|-(o)-|____.
          (Copyright 2009)

          --
          On Aug 6, 2009, at 13:58, Hartmut Beil wrote:

          >
          >
          >  Maybe the line itself is the restrictor.
          >  In any event, the tanks slowly level out when being filled.
          >
          >  Like I said, what do I know.
          >
          >
          >  Hartmut
          >
          >  To: [email protected]
          > From: [email protected]
          > Date: Thu, 6 Aug 2009 12:26:32 +0000
          > Subject: [ercoupe-tech] Re: how full of fuel
          >
          > Thats the first I have heard of a restrictor in the line between
the tanks????
          >
          > Kevin1
          >
          > --- In [email protected], Hartmut Beil <hb...@...>
wrote:
          > >
          > > "I wonder why the coupe tends to lose fuel this way"
          > >
          > > The Ercoupe fuel system takes the fuel from the interconnected
two main tanks, pumps it in the nose- or header tank and from there all fuel
in excess of the engine need flows over to the left wing tank (in most
cases).
          > >
          > > The left wing tank is connected to the right one and here the
fuel starts its journey again.
          > >
          > > The problem is that the pump takes fuel from both
interconnected tanks but the overflow goes into one of the main tanks only.
          > >
          > > The fuel does not even out between both main tanks, due to a
restrictor fitting in the connecting line.
          > >
          > > So if you don't leave a small buffer for the fuel , it has to
overflow.
          > >
          > > Later style fuel systems tried to correct the overflow issue
by proving an header tank overflow into both main tanks, I have such system
in my plane.
          > >
          > > It works , but only on level ground or in-flight. When my
coupe is slightly tilted, the fuel again flows only into one wing tank and
the fuel sprays out of that tank.
          > >
          > > The fuel system in a cessna does not have these problems,
since their tanks are all above the engine, all are gravity feeding the
engine and the whole business of pumping fuel through a system might not be
an issue there.
          > >
          > > But what do I know.
          > >
          > > Hartmut
          > >
          > >
          > >
          > > To: [email protected]
          > > From: alfen...@...
          > > Date: Wed, 5 Aug 2009 19:28:56 -0700
          > > Subject: [ercoupe-tech] how full of fuel
          > >
          > > I have the 46 coupe 415-C. I also have the 7.5 gal tanks,
instead of 9 like most of you do. My question is, how full to fill the
tanks. I have heard that up to the brim, and I will lose fuel to siphoning.
I never had this problem in my 172, and I wonder why the coupe tends to lose
fuel this way. I am now putting too little fuel in, and just want to know a
good ballpark average the rest of you men/women use. Thanks for reading
this.
          > > Gary



  

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