All,

Theory and reality seem to conflict, and I must correct myself.

The excerpt from my earlier email below make perfect sense with reference only to drawing F-13147 L/R and dimensions thereon.

Unfortunately, the edge of the center section belly skin 13058-1 overlaps the belly skin of the walk box assemblies such that there is only 2-1/4" between the edge of the center section belly skin and the inboard edge of the inboard bead on the fuselage of 415-E Serial No. 4902. This skin is 3-5a on p. 1 of the Parts Manual, whereas the walk box assemblies are shown on p. 43. While I am certain that a section exists on some drawing showing how these belly skins interface and connect, I do not presently know what drawing number it would be on. Perhaps these three beads are more inboard than those of the Forney.

Since it is impossible to install a 4-1/2" diameter reinforcement ring in 2-1/4" of space, it appears necessary to center the two inboard inspection openings along the centerline of the innermost fore-aft bead. It may be possible to relieve (slit) that portion of fore-aft bead each reinforcement ring covers, then flattening it such that the rivets on either side of the slit on around will result in a functional inspection plate that is airworthy.

I find it hard to believe this problem has not yet been successfully addressed by someone some seven years down the road from this AD!

Anybody?

Regards,

WRB

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On Nov 29, 2009, at 00:31, William R. Bayne wrote:

After much measuring, calculating and interpolating I have come to the conclusion that the instructions on page 8 of USB 31 in the right-hand illustration (for aircraft with beaded bottom skin) are adequate to the intended purpose but a dimension is needed where it says to "SEE NOTE 2". To make sense of what follows some may want to tape a printout of page 8 of USB-31 to the bottom of the wing for reference (oriented with the main gear leg cutout). Keep in mind that for one illustration to serve the purpose intended, you are looking at the bottom of the skin on one side and the bottom of the skin on the other side.

Draw a line running spanwise (left-right) 10" forward from the aft edge of the belly skin (as shown for the bottom left 4" dia. opening and for the bottom right 3" opening). Place a 4-1/2" reinforcement ring such that said line goes horizontally through the center with the outboard edge of said reinforcement ring inboard and almost tangent to the innermost of the three beads in the belly skin. Trace the 3" hole in the reinforcement ring onto the skin and that is where the lower right inspection hole should be located. Mark the horizontal centerline of this hole and measure the distance per the arrows with the words "SEE NOTE 2". Project this centerline upwards to intersect the line drawn 23" up from the bottom per the diagram such that the two 3" inspection holes running fore-aft have a common vertical centerline. NO ONE SHOULD CUT METAL until the preceding layout is done and aligned (and you have verified that nothing has been installed inside the wing that interferes with installation of the new inspection hole or its reinforcement ring.

It would be nice to have Univair's suggestion "If you have a 3-bead skin...you can cut the holes wherever you need to as long as they don't impinge on the spar" incorporated in some form into a new revision of USB-31 but, in my humble opinion, the present version of USB 31 does allow the desired result to be achieved following Note 2 on p. 8 with triple-beaded skins locating a 3" inspection hole with a 4-1/2" reinforcement ring as described.

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