Hi Larry, Donald...

Yes. It's called "calibration" of useable fuel. Incidentally, if you can get a flexable clear piece of tubing to fit tigntly in a 1/2" 2-3" piece of copper tubing...before you do the following, try to siphon out the garbage (water, guck, etc.) that collects along the back and bottom of the nose tank and along the inboard lower area of the wing tanks. (Some tanks have baffles that do not allow this to be productive).

This is an update from an off-list post 8/28/07:

Get a new Skyport "Rain-Pruf gauges with the tube over the wire. Unless you dry, clean (with acetone) and coat old corks with epoxy, the old shellac coating will dissolve in today's fuels allowing the cork to become increasingly saturated with fuel. This will change your readings over time.

Take some tape, 1/2 a old-fashioned wooden clothespin and a short (6" or so) level up and trim the plane for "cruise" in level flight. Once "set", tape the "uphill" side of the level to the side window sill. Then slide the tapered half clothespin up under the "low" end of the level until it reads "level, and tape everything at that end in that position. When you land, your nose tank fuel level is as the transfer pump and internal overflow establish it.

After shutting down, raise the tailcone such that the level again reads "level, and block it on a padded sawhorse. Get a clean five gallon bucket and a one-gallon (calibrated) container-measure. Put a "ring" of 1/16" red tape around the gauge so that from the cockpit the top of the wire just touches. This is "Full".

Drain one gallon at the carb. Put another "ring" of 1/16" red tape around the gauge so that from the cockpit the top of the wire just touches the second ring. This is "Down one gallon". Repeat, marking "Down two gallons. Repeat, but if the gauge has bottomed out, put gasoline back into the tank in 16 oz. (one pint) increments until it just floats. You now know the precise range your gauge can indicate at the precise angle in flight.

Remove whatever small amounts you added to get back to a "three gallons down" condition, and carefully measure the remainder of fuel you can drain. You know it's all useable, because you got it the same way the engine does (by gravity).

I recommend you calibrate your wing tanks in two steps at different times. First, fly them dry (so your nose tank gauge is down some obvious amount and land. Fill the wing tanks four gallons alternately in each side and top off to about 1/2" below the neck, allowing the tanks to equalize on level ground. The quantity they took is your total wing tank capacity. It should be between 16 and 18 gallons.

ASAP, fly the wings dry again. Again, block up the tail as explained above. Divide your total wing tank capacity by eight. Put this amount in each wing tank and allow the fuel to even out (side-to-side). Mark your wing tank fuel gauge "!/4". Repeat, and mark "!/2". Repeat and mark "3/4". Repeat and mark "Full".

Keep regular records of fuel consumption and tachometer (not Hobbs) flight hours (not Hobbs), adding an asterisk to cross-country flights. Use the WORST fuel burn for the previous year on cross-country flights for flight planning cross country flights. With this information you can always determine with great accuracy how long you have been in the air and how much more time you have before starting on your "reserve". By staying aware of your over-the-ground progress with checkpoints and a stop watch, you will know with great accuracy when you should reach your next planned stop; and whether favorable conditions allow you to extent the leg or adverse conditions demand you shorten it.

Good luck,

William R. Bayne
.____|-(o)-|____.
(Copyright 2010)

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On Mar 28, 2010, at 19:12, hogowner82 wrote:

Has anyone measured the drop in the header tank fuel gauge stick versus gallons? If I remember correctly, there's about four gallons left when the tip of the stick disappears. Personally, I would like to know how much fuel I have left if the fuel pump quits right down to a dry tank.
Larry Dixon
N99493

On Mar 28, 2010, at 19:54, Donald wrote:


A similar measurement I would like to have is exactly how much remains in the wing tanks when the wires touch the cap. Due to the dihedral approximately 2 gallons are still useable when they show empty. I know I can fly quite a bit yet until the header tank starts going down.


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