I would be sure and check the vents on the wing tanks.  If these were somehow 
clogged during painting or even by insects, this would cause the problem.  The 
air needs to be able to escape or the fuel will not come back from the header 
tank into the wing tank like it is supposed to.  It will pressure up and cause 
the fuel to overflow from the header tank.  So be sure that both tank cap vents 
are free and clear.  Jerry


  ----- Original Message ----- 
  From: kim Blackseth 
  To: [email protected] 
  Cc: [email protected] 
  Sent: Thursday, July 01, 2010 4:56 PM
  Subject: Re: [ercoupe-tech] Re: Gas Overflow Problem returns


    

  Checked all of that! Cleaned all lines, blew air threw them.
  No kinks or blocked!


  Just can't figure it out...

  Kim Blackseth

  On Jul 1, 2010, at 4:36 PM, Donald <[email protected]> wrote:


      


    From the history I recall, it would appear somehow your return line is 
kinked or blocked, someone else reported such a problem in just a too sharp 
bend. Under no circumstances would you want to block the cap vent, even if it 
appears to solve the problem. With known history, it may be possible a bug or 
spider built a nest in the return line while it was apart perhaps?

    --- In [email protected], kim Blackseth <kimblacks...@...> wrote:
    >
    > Well, I thought it was fixed when we put the restrictor on the fuel 
    > pump, but damn it, it's not. Please help!!
    > 
    > I used the existing header tank out of my purchased 415C, but 
    > replaced the wing tanks and plumbing (all in better or new shape) 
    > from my salvaged 415D.
    > 
    > All vents, supply and overflows are clear, but the header tank 
    > overflows unless i block the vent on the header tank cap. This cap 
    > is from the D, but installed on the C header tank.
    > 
    > Is it possible the vented cap is not suppose to be there. I'm trying 
    > to find the old cap to compare them. I'd hate to fly without a 
    > vented header tank and find the fuel won't flow to the engine. It 
    > would make for a really bad 1st flight!
    > 
    > It's ready to fly, but this issue...
    > 
    > Any and all thoughts are requested!!
    > 
    > Kim Blackseth, ICC, CASp
    > 310 17th St
    > Oakland, CA
    > 510-839-1760
    >




  

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