There is great debate about the cable.
 
To answer your question.
 
There should be a "fender washer" then a bushing, then another fender washer. 
the bushing is as I recall 1/4" id and about 3/8" od. The cable with the 
thimble (the thing getting crushed) should go between the washers and around 
the bushing. The bushing prevents the cable from being crushed and allows it to 
rotate and the bolt to be tightened properly, the washers keeps cable on the 
bolt.
 
Attached is quick cross section drawing.
 
Bill
 
 

 


To: [email protected]
From: [email protected]
Date: Wed, 18 Aug 2010 16:18:43 +0000
Subject: [ercoupe-tech] nose gear cable


  





Fellows,
Before my nose gear was rebuilt, the bolts attaching the scissors to the top 
steering collar and the bottom fork, were not tight.  This, of course, is 
wrong, but it allowed the cable "eyelet", to which the cable is attached, to 
rotate freely around the bolts.  (the cable limits the nose gear to extend 
completely).  This free movement in turn, allowed the cable crimp area, to stay 
clear of the scissors as they moved up and down.
 
Now that the nose gear is rebuilt, and the bolts are tight as they should be to 
pinch the steel bushing, the cable eyelet, which is also held on by the same 
bolts (just like a washer), is not free and I see the cable loop is beginning 
to get damaged.  Let me be clear, the eyelet I'm speaking of is an elongated 
piece of metal with two holes, one with the cable looped through and the other 
end with the bolt going through.
 
The damage I see is the small piece of metal inside the cable loop which is 
part of the crimp.  It is beginning to dislodge from its proper place in the 
crimped cable end.  Also the loop is no longer nice and flat, but is slightly 
bent, probably from being somehow pinched as the scissors are moving up and 
down.  
 
My question... is this the correct way to attach the cable?  It seems to me the 
eyelet should have a bend in it to keep the cable away from the action of the 
scissors.   
 
Thanks for any suggestions.
 
Darick


                                          

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