David,

I'm sure the engine mount issues that John Cooper is addressing are  
much more important for your particular vibration issues, but thought  
I'd share a few additional things that were corrected on my plane at  
various times and made big differences in reducing vibration when  
each was done:

        1.  Repositioning that exhaust pipe where it had been contacting the  
edge of the hole where it exited the cowling made a surprising  
difference.
        2.  Cleaning spark plugs
        3.  Dynamic balancing of the prop
        4.  The prob balancing man also showed me a spot under the cowl on  
the co-pilot side where the longeron was contacting baffling; he said  
that that is very common on Ercoupes and recommended having the  
contact spot shaved just a hair to separate them.
(When ## 2, 3, & 4 were done all together in June, the difference was  
very noticeable; it felt like the difference in a car before & after  
tune-up!)
        5.  During the annual that just finished last week, the A&P found  
several places where cowl & longerons and the other "framing" members  
like the big ring at the very front around the nose bowl (can't  
recall the correct terms, but if it was a house, they'd be structural  
beams)  were not fastened together in all of the places they should  
have been.  Correcting this made the whole front end feel like it's  
tighter, more unitary, and with barely any vibration left. Even the  
vibration that regularly used to sjhow up at pattern RPMs was gone.   
The flight home was quite smooth.

HTH,

Linda
N3437H (Sky Sprite)
L.A.

________________________________________________________________________
1a. Engine Vibration
     Posted by: "drdlhammond" [email protected] drdlhammond
     Date: Sat Aug 14, 2010 7:36 am ((PDT))

1967 Alon A-2 with C90

History: I noticed what seemed to be excessive engine vibration  
between 1500 and 2200 RPM.  Propeller tracking checked during the  
plane's annual and was found to be true.  Following the advice of  
previous Ercoupe Tech e-mail, my AP and I replaced the rubber motor  
mounts and I had another shop conduct a dynamic prop balance.  The  
old rubber motor mounts were in good shape and the prop did not need  
balancing (i.e. it was well within tolerance according to the AP who  
performed the work).  I printed out and followed the instructions  
previously offered on Ercoupe Tech for replacing the motor mounts (my  
AP had experience replacing motor mounts on other aircraft with  
Continental engines but not in Ercoupes/Aircoupes).  We could NOT  
tighten the mounting bolts to the prescribed 60 inch pounds (we had  
metal to metal contact between the engine and the mount).  At 45 inch  
pounds there was very little clearance so we settled on 40 inch pounds.

Current situation: After almost 15 hours of flying time, the engine  
vibration is worse than when I started.  Should we try tightening the  
mounting bolts or loosening them?  Any other suggestions?  Cruising  
at 2250 RPM is smooth but I need to fly slower at times, especially  
in the pattern.

Thanks for your help!
David
N95CV



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