Greetings All!

This is rather lengthty, but I am really serious, so if you have the time to
read it, I'll be most grateful.

Having watched the list for some time (and ARocket too), I have become very
interested in designing and building a prototype kerosene/H2O2 engine, which
can burn for minutes (as opposed to seconds for many amateur solids). To be
more precise, I am for now leaving out the issue of pump fed vs. pressure
fed, and only concentrating on the pressure chamber, cooling, and nozzle, in
an attempt to make a design which allows for relatively easy manufacturing
and reusability. The engine will have to be regeneratively cooled.

I need a little help to get started ... mostly pointers to existing sources
of information (text, drawings) I guess. I won't be doing it by myself,
rather I would like to take a managing role for such a project, so any
information is welcome.

So far I have the following observations/conclusions/unanswered questions:

- Propellant availability: kerosene/JET-A1 not a problem. 70% H2O2 readily
available here in Denmark, 86% H2O2 available from Germany in bulk by
railroad waggon (hmm!). Is it at all feasible to try work with 70% H2O2 and
get satisfactory results for serious prototype rockets? I've seen amateur
rockets being sold over the counter in the US running on 50% H2O2 and
gasoline, but they are only good for a couple of 1000 ft.

- Propellant mixing ratio, temperature and pressure generated for given mix
and volumetric flow. I assume this highly depends on pressure chamber volume
vs. nozzle restriction? Isn't the goal to achieve as high pressure as
possible, given constraints by ability to cool the walls, and mechanical
strength of overall construction?

- How do I calculate the theoretical Isp and thrust for say: X amount of
H2O2 run through copper catalyst, injected with Y amount of kerosene into a
cylinder of 100 ccm, with a 4 cm2 nozzle throat, and a nozzle ratio of 1:10
? (numbers just shown for example, they may have no resemblance to anything
possible...) Is the idea to say: 1 gram of 70% H2O2 will produce X liters of
steam and Y liters of oxygen, and in a chamber with a given volume this will
result in Z bars of pressure. With a continous feed of this amount, chamber
pressure will be steady at somewhere below Z, due to the flow out through
the nozzle. But won't this increase in pressure (and hence temperature)
assist further in the decomposition of the H2O2, and hence produce more
volume? And then there's the added component of the kerosene...
I have to assume that this does not scale linearly, so is existing knowledge
formed from  practical experimentation, or can it really be calculated? How
about CFD (Computational Fluid Dynamics) simulations?
Any publicly available results, formulas, programs or PC spreadsheets out
there I can start from? (If you would like to share this we me on a private
basis, I will respect that too.)

- The pressure in the cooling system will be higher than in the pressure
chamber (otherwise the kerosene can't be injected). But how much higher to
achieve satisfactory vaporization? How do I calculate the size of the
injectors, ie. drilling size, versus volume and feed pressure? Is flow
volume a linear function of pressure (counting out flow restrictions of
tubing, etc.)?

- The overall engine is thought to be machined in aluminum, however with
inner walls of the pressure chamber and nozzle throat in copper, for sake of
good heat transfer. Any special considerations here?

I better stop here now. I guess this is more than enough for one mail ;-)
Again, your comments and thoughts are highly appreciated. This is a
wonderful forum!!

Thanks - Henrik
Denmark

----------------------------------------------------------------------
Henrik Schultz                      Schultz Software
Senior Systems Architect            IT Services and Solutions
http://www.schultz-software.dk/     Tel: +45 3963 4856

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