[EMAIL PROTECTED] wrote:

> The charger on the Tropica appears to rectify the AC line into a bank
> of Caps and then switch that with 3 MOSFETS (I checked the part #) to
> produce the charging voltage.

So far it sounds like a "bad boy" charger; i.e. no transformer,
isolation, or regulation. Is there any kind PC board with enough logic
to actually sense or regulate charging voltage or current?

> There's also an inductor but I don't remember where it was wired.

If they really are MOSFETs and not SCRs, and there is an inductor, it
might be wired as a simple buck converter. If that's the case, the
rectified and filtered DC on the filter capacitors will go to a diode
and MOSFETs in series. The junction of the diode and MOSFETs will go to
the batteries being charged. The other side of the batteries will go to
the other side of the MOSFETs. It would work exactly like a PWM
controller, to drop the capacitor voltage to suit the batteries.

> Will the Curtis controllers tolerate this? My pack is only 72 volts.
> I have been switching off the main breaker any time I'm not driving

A "72v" Curtis controller really means it will survive any voltage
normally seen on a 72v pack. That could be up to 2.6v/cell or 96v.

But, it is a good idea to disconnect the controller before changing
anyway. It insures that the car can't be driven away while plugged in.
If your circuit breaker interrupts both sides of the path to the
controller, it also prevents ground faults due to carbon dust in the
motors.
-- 
Lee A. Hart                Ring the bells that still can ring
814 8th Ave. N.            Forget your perfect offering
Sartell, MN 56377 USA      There is a crack in everything
leeahart_at_earthlink.net  That's how the light gets in - Leonard Cohen

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