EV Digest 4288

Topics covered in this issue include:

  1) el camino 
        by keith vansickle <[EMAIL PROTECTED]>
  2) Another Newbie Joins the Ranks
        by Marvin Campbell <[EMAIL PROTECTED]>
  3) Dallias 1 wire temp sensors
        by Rush <[EMAIL PROTECTED]>
  4) Re: Wire Gauge questions. Eastern emergency personel training
        by Dave Cover <[EMAIL PROTECTED]>
  5) Re: warp 9 resistance
        by Lee Hart <[EMAIL PROTECTED]>
  6) TdS Report #5: Competition Entrants
        by [EMAIL PROTECTED]
  7) TdS Report #6: E-Bike & NEV Competition at the 2005 Tour de Sol (Entrants)
        by [EMAIL PROTECTED]
  8) Re: Diahartsu Charade Meltdown-Lee Hart to comment please
        by Lee Hart <[EMAIL PROTECTED]>
  9) Re: Need cheep 12V thermostat circuit
        by "acid_lead" <[EMAIL PROTECTED]>
 10) Re: el camino 
        by [EMAIL PROTECTED]
 11) Re: New IMPROVED PowerCheqs
        by "acid_lead" <[EMAIL PROTECTED]>
 12) Vas: Re: Wire Gauge questions
        by "acid_lead" <[EMAIL PROTECTED]>
 13) Re: DMM as a Meter(w/ onboard PC); LEDs; Emissions Testing
        by Lee Hart <[EMAIL PROTECTED]>
 14) Heat and Charge (Cogeneration?)
        by "Bill Dennis" <[EMAIL PROTECTED]>
 15) Cheep Thermo circuit Found!!
        by "David Chapman" <[EMAIL PROTECTED]>
 16) Another Cheep thermo circuit found!
        by "David Chapman" <[EMAIL PROTECTED]>
 17) Re: el camino 
        by "Philippe Borges" <[EMAIL PROTECTED]>
 18) Re: el camino
        by "Roland Wiench" <[EMAIL PROTECTED]>
 19) Re: el camino
        by "Roland Wiench" <[EMAIL PROTECTED]>
 20) Re: Need cheep 12V thermostat circuit
        by Lee Hart <[EMAIL PROTECTED]>
 21) Re: Cheep Thermo circuit Found!!
        by Jon Glauser <[EMAIL PROTECTED]>
 22) Re: Cheep Thermo circuit Found!!
        by Evan Tuer <[EMAIL PROTECTED]>
 23) Re: Heat and Charge (Cogeneration?)
        by Lee Hart <[EMAIL PROTECTED]>
--- Begin Message ---
hi all,
did someone on this list do an el camino conversion...
who
when
where
how does it work?
thanks
keith


                
__________________________________ 
Do you Yahoo!? 
Plan great trips with Yahoo! Travel: Now over 17,000 guides!
http://travel.yahoo.com/p-travelguide

--- End Message ---
--- Begin Message ---
David Roden wrote:

> the acceleration will be adequate unless you drive on Los
> Angeles expressways in rush hour.

Obviously David hasn't lived here in the last 30 years or so. I think LA
freeway traffic stopped moving freely about the time "Mannix" left the air.

IIRC, LA freeway median speed is now 25mph, but don't count on going that
fast during rush hour.

Upside? EV range increases dramatically the slower you go:^O

MarvyMarv
Culver City

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--- Begin Message ---
There is also another way to monitor temperatures They are called 1-wire 
sensors from Dallas Semi,
http://www.maxim-ic.com/quick_view2.cfm/qv_pk/2815/ln/en.

They can be strung together on one telephone wire circuit, here is an example 
http://www.ibuttonlink.com/Sensors.htm scroll down to the Snaku.

So basically a single normal 4 wire telephone cable with a RJ-11 connector at 
the end can carry data for up to 255 batteries or 255 sensors (combination of 
temp and V)

Here is how to build a string yourself
http://www.digitemp.com/building.shtml

They need to then be connected to a Link45 
http://www.digitemp.com/products.shtml has the Links and also preassembled 
variations on sensors. (Lee and other elec savvy people  - note that at the top 
of this page is a link to PC board files so that the circuit can be integrated 
into another board if needed.)This is just to give an idea of what the 
configurations can be since the owner of the site no longer manufactures any of 
the boards or assembles the sensors. But the link is available at 
http://www.ibuttonlink.com/

Then the Link45 needs to be connected to a computer via a serial cable, but I 
hear someone is coming out with a USB connector.

There is free software at http://www.digitemp.com/software.shtml, both Linux 
and Windows based. And there is a lot more software available to read the data. 
http://www.brianlane.com is one source, I have more if anybody wants some other 
links

If somebody can set up a program for a basic stamp then the PC can be bypassed 
and a LCD screen can be used, which opens up lots of possibilities for us...

Another thing is that Dallas makes a voltage sensor for NiCad and NiMH 
http://www.maxim-ic.com/solutions/battery_management/index.mvp, this is for 
cell phones, but I would think that it could easily be modified for a battery 
pack management system. By the way Dallas http://www.maxim-ic.com/1-Wire.cfm 
will give out free samples of their sensors, you just have to register.

Here is a link to a site that uses the temp sensors to monitor the radiant 
heating system in his house. 
http://ourcoolhouse.com/monitor/monitor.htm very neat...

So all of this info gathering system could be very easily integrated into 
either a voltage/ temperature monitoring system or maybe even a battery 
management system, but how to do it is a little beyond my abilities. But I keep 
hacking away at it so maybe one day... anybody want to help?

Rush

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--- Reverend Gadget <[EMAIL PROTECTED]> wrote:
> I guess things are different out here on the left
> coast.
> I had made the assumtion that this training was universal in
> U.S. fire departments, and it might be, once an area
> has enough Hybrids/EV's to warrant it.

A month ago I ran into a friend of mine who is with a local (East Coast) 
volunteer fire company.
He had just had training for hybrids that day. There are a fair number of Prii 
around but not that
many. Next time I see him I'll get the lowdown on what the training entailed. 
And I believe they
trained local, not at a special facility.

Dave (finally got the engine out of my donor vehicle) Cover

--- End Message ---
--- Begin Message ---
Jeff Shanab wrote:
> How much resistance (at temp and RPM) does the 9" motors have.

I don't have the numbers handy, but it's a few milliohms (0.003 ohms)
for the field, and about twice that for the armature.

> If I am building a contactor controller and apply 300 volts or 156
> volts, obviously a different amount of current will flow initially,
> rpm will create back EMF from there.

Correct. To a first approximation, a series motor behaves electrically
like a big resistor. Its resistance value depends on rpm. Very
approximately, for the ADC 9" it is:

        R = 0.01 + (7x10^-5 x rpm) ohms

>From this, you can see that the resistance at 0 rpm is stupefyingly low;
essentially a short circuit. You don't dare switch it directly across a
high voltage pack! A contactor controller requires a starting resistor
to limit the current to something reasonable.

> Can I just take an ohm meter to the cold motor and use that
> resistance for my inrush calculations?

Yes... if you happen to have a meter that can measure thousandths of an
ohm. Most digital meters are worthless below 1 ohm.

But you can measure a motor's DC resistance with an ordinary multimeter.
Connect the motor to a high current DC source; like a battery charger.
Measure the current (perhaps with the charger's ammeter), and the
voltage drop across the motor with your multimeter.

It is important to touch the multimeter's lead to the actual motor
terminal -- NOT to the alligator clipleads or whatever is used to
connect the current source to these terminals.

The motor should not be turning at the time. Either apply a low enough
current so it won't run, or hold its shaft so it won't move.

The winding's resistance R = Voltage across it / Current thru it. For
example, your battery charger reads 15 amps, and your voltmeter reads
0.050 volts. Then the motor winding resistance R = 0.05v / 15a = 0.0033
ohms = 3.3 milliohms.

This method works for any low-resistance device; motor, transformer,
connector, etc.
--
"Never doubt that the work of a small group of thoughtful, committed
citizens can change the world. Indeed, it's the only thing that ever
has!" -- Margaret Mead
--
Lee A. Hart  814 8th Ave N  Sartell MN 56377  leeahart_at_earthlink.net

--- End Message ---
--- Begin Message ---
TdS Report #5: Competition Entrants

The demonstration vehicles and entrants to the Sustainable Energy and
Transportation Festival and Competition of the 2005 Tour de Sol have been
announced.  (See the E-Bike and Neighborhood EVs in the next TdS Report.)

The vehicles are entered in Categories, and Divisions within each Category.

 Abbreviations:
   B20   Biodiesel 20 (20% biodiesel, 80% petroleum diesel)
   B100  Biodiesel 100 (100% biodiesel)
   CNG   Compressed Natural Gas
   HEV   Hybrid Electric Vehicle
   HS    High School
   ICE   Internal Combustion Engine
   LiIon Lithium Ion
   NMH   Nickel Metal Hydride
   PbA   Lead Acid,
   RFG   Reformulated Gasoline
   Veh#  Vehicle Number


CATEGORY: HYBRID & ALTERNATIVE FUEL VEHICLES
 Veh#   Participant-Team Name
        Year/Make/Model                 Propulsion System & Fuel
                Vehicle Name                    State

 PRODUCTION DIVISION: light duty vehicles

 Demo   American Honda Motor Company
        2004 Honda Civic Hybrid         HEV: Gasoline + Battery
                2004 Civic Hybrid               California

 Demo   American Honda Motor Company
        2003 Insight                    HEV: Gasoline + Battery
                2003 Insight                    California

 Demo   American Honda Motor Company
        2005 Hybrid Accord              HEV: Gasoline + Battery
                2005 Hybrid Accord              California

 Demo   American Honda Motor Company
        2004 Civic GX                   ICE: Natural Gas (CNG)
                2004 Civic GX                   California

 Demo   American Honda Motor Company
        FCX                             Hydrogen Fuel Cell
                FCX                             California

 10     ITAQ (Quebec Advanced Transportation Institute)
        2005 SMART                      ICE: Biodiesel (B20)
                Bio SMART                       Quebec, Canada

 70     S&S AutoSport
        2001 Toyota Prius               HEV: Gasoline (RFG) + Panasonic NMH
                 S&S AutoSport Prius            Oklahoma

 Demo   Toyota Motor Sales, U.S.A.
        2005 Highlander                 HEV: Gasoline + Panasonic NMH
                2005 Highlander                 California

 Demo   Toyota Motor Sales, U.S.A.
        2005 Lexus RX 400h              HEV: Gasoline + Panasonic NMH
                2005 Lexus RX 400h              California

 12     Vogelbilt
        2004 Ford F250 diesel pick-up   ICE: Biodiesel (B100)
                Vogelbilt Vehicle               New York

INDEPENDENT DIVISION: light duty vehicles

 36     Valence Technology, Inc
        2004 Toyota Prius               HEV: Gasoline + Valence LiIon
                Saphion                         Texas

STUDENT DIVISION: light duty vehicles

 2      West Philly EV Team (HS)
        K1-Attack kit car conversion    HEV: Biodiesel + battery PbA
                Hybrid Attack                   Pennsylvania

 32     Western Washington U. Hybrid Club
        Purpose-built                   HEV: Bio-methane (CNG) + Panasonic NMH
                Viking 32                       Washington

 23     Western Washington U. Hybrid Club
        Purpose-built                   HEV: Biodiesel + SAFT NMH
                Viking 23                       Washington


CATEGORY: BATTERY ELECTRIC VEHICLES
 Veh#   Participant-Team Name
        Year/Make/Model                 Propulsion System
                Vehicle Name                    State

 INDEPENDENT DIVISION: light duty vehicles

 19     Electrovaya
        2002 Tracker conversion         Electric (Battery: Electrovaya LiIon)
                Maya-100                        Ontario, Canada

 STUDENT DIVISION: light duty vehicles

 16     Burlington County Electechs
        Burlington County Electechs     Electric (Battery: GNB PbA)
                The Olympian                    New Jersey

 45     Methacton Electric Car Club
        1999 "Lomax" kit car conversion
                                        Electric (Battery: Eagle Picher PbA)
                The Lorax                       Pennsylvania

 56     St.  Mark's Electric Vehicle Club
        1994 Ford Ranger conversion     Electric (Battery: Trojan PbA)
                Woodstock                       Massachusetts

 50     Tandem Friends School
        2005 Purpose-built              Electric (Battery: Optima PbA)
                Sola Rola                       Virginia

 66     U. Maine Solar Vehicle Team
        Purpose-built                   Electric (Solar+Battery: Trojan PbA)
                Phantom Sol                     Maine

 53     www.revolutionride.org (N. Haven HS)
        1986 VW Vanagon conversion      Electric (Battery: PbA)
                Revolution Ride                 Maine


CATEGORY: SOLAR-ASSISTED ELECTRIC VEHICLES
 Veh#   Participant-Team Name
        Year/Make/Model                 Propulsion System
                Vehicle Name                    State

 STUDENT DIVISION: One-person light-duty vehicles

 92     Cato-Meridian HS Technology Team
        1992 Purpose-built              Electric (Solar + Battery: Ovonic NMH)
                Sunpacer                        New York

 7      IHS Solar Car Team (W. Irondequoit HS)
        1999 Purpose-built              Electric (Solar + Battery: Trojan PbA)
                Zodiac                          New York

 STUDENT DIVISION: Two-person light-duty vehicles

 20     U. Maine Solar Vehicle Team
        1986 Chevy S-10 conversion      Electric (Solar + Battery: Trojan PbA)
                Solar Black Bear                Maine


 -      -       -       -
 The complete set of Tour de Sol Reports for 2005 can be found at:
             http://www.AutoAuditorium.com/TdS_Reports_2005
 The complete set of past Tour de Sol Reports can be found at:
             http://www.FovealSystems.com/Tour_de_Sol_Reports.html
 -      -       -       -
 The above is Copyright 2005 by Michael H. Bianchi.
 Permission to copy is granted provided the entire article is presented
 without modification and this notice remains attached.
 For other arrangements, contact me at  +1-973-822-2085 .
 -      -       -       -
 For more on the NESEA Tour de Sol, see the web page at
                        http://www.TourdeSol.org
 -      -       -       -
 Official NESEA Tour de Sol information is available from the sponsor,
 the Northeast Sustainable Energy Association (NESEA) at
  413 774-6051 , and  50 Miles Street, Greenfield, MA 01301 , and
  [EMAIL PROTECTED] .  All media enquiries should be addressed to ...

        Jack Groh
        Tour de Sol Communications Director
        P.O. Box 6044
        Warwick, RI  02887-6044

        401 732-1551
        401 732-0547 fax
        [EMAIL PROTECTED]

--- End Message ---
--- Begin Message ---
TdS Report #6: E-Bike & NEV Competition at the 2005 Tour de Sol (Entrants)

The Sustainable Energy and Transportation Festival and Competition has a
separate sub-competition for the short-range vehicles like Electric Bikes
(E-Bikes) and Neighborhood Electric Vehicles (NEVs).  Here is the list of
entrants.  (See the full-sized vehicle entrants in the previous Report.)

E-Bike & NEV Competition at the 2005 Tour de Sol

 Veh#   Participant-Team Name
        Year/Make/Model                 Propulsion System & Fuel
                Vehicle Name                    State

 INDEPENDENT DIVISION: light duty vehicles

 33     Bassi Scientific
        Purpose-built E-Bike            Lead Acid Batteries
                E-Bike                          Connecticut

 34     Bassi Scientific
        Purpose-built E-Bike            Lead Acid Batteries
                E-Racer                         Connecticut

 35     Bassi Scientific
        NEV                             Lead Acid Batteries
                Low Speed NEV                   Connecticut

 55     Partnerships
        Purpose-built E-Bike            Lithium Ion Batteries
                E-bike                          New Jersey

 300    Run About Cycles
        Purpose-built, 3-wheeled        Electric (Battery: Valence LiIon)
                The RunAbout #1                 Massachusetts


 STUDENT DIVISION: light duty vehicles

 24     Newburgh Free Academy  Team
        Purpose-built E-Bike            Lead Acid Batteries
                (to be announced) #1            New York

 25     Newburgh Free Academy  Team
        Purpose-built E-Bike            Lead Acid Batteries
                (to be announced) #2            New York


 -      -       -       -
 The complete set of Tour de Sol Reports for 2005 can be found at:
             http://www.AutoAuditorium.com/TdS_Reports_2005
 The complete set of past Tour de Sol Reports can be found at:
             http://www.FovealSystems.com/Tour_de_Sol_Reports.html
 -      -       -       -
 The above is Copyright 2005 by Michael H. Bianchi.
 Permission to copy is granted provided the entire article is presented
 without modification and this notice remains attached.
 For other arrangements, contact me at  +1-973-822-2085 .
 -      -       -       -
 For more on the NESEA Tour de Sol, see the web page at
                        http://www.TourdeSol.org
 -      -       -       -
 Official NESEA Tour de Sol information is available from the sponsor,
 the Northeast Sustainable Energy Association (NESEA) at
  413 774-6051 , and  50 Miles Street, Greenfield, MA 01301 , and
  [EMAIL PROTECTED] .  All media enquiries should be addressed to ...

        Jack Groh
        Tour de Sol Communications Director
        P.O. Box 6044
        Warwick, RI  02887-6044

        401 732-1551
        401 732-0547 fax
        [EMAIL PROTECTED]

--- End Message ---
--- Begin Message ---
djsharpe wrote:
> I am interested in your thoughts on voltage control during charging.
> Are bypass diodes recommended?

In theory, all batteries are identical. So, you can connect long strings
of them in series, and they behave like a single higher-voltage battery.

In practice, batteries are NOT identical! There are always small
variations between them. And, these differences get BIGGER over time,
and as a consequence of using the vehicle with imperfect chargers and
loads.

People and manufacturers have figured this out; but most choose to
ignore the problem. They don't provide any way to check for balance
between batteries, don't correct any imbalances, and just let the
batteries fail sooner. This adds cost later (early battery replacement),
but saves cost NOW.

But if you want the longest battery life and lowest overall cost over
life, you need to:

a) Monitor what each battery is doing, so you can tell if one is
   getting weak or falling behind.
b) Provide some way to individually charge or discharge each battery,
   so as to bring it back in line with the rest.
c) Detect an impending individual battery failure, so you can warn
   the user and/or correct the problem before it causes an expensive
   "chain reaction" of expensive failures.

> Lee Hart has a regulator more to your liking.

My home-made system is documented at:
 
http://www.geocities.com/sorefeets/balancerland/

Basically, it consists of a bunch of relays so you can select each
individual battery, a multimeter so you can measure its voltage, a
charger to you can charge it as needed, and a microcomputer to run the
system automatically.

I've found you can basically double battery life with such a system. It
can "prop up" a weak battery by charging it so it doesn't go dead any
sooner than the rest of the batteries in the pack. This lets maintain
range and performance much longer than systems where your weakest
battery becomes the "weak link" that limits your range and performance,
and so requires early replacement of the whole pack.

You can built a similar system however you want, in pieces on an
as-you-go basis, or all at once. For example, some people just use a
rotary switch and meter, and manually connect the charger as needed.

On the other hand, it's complex and expensive. The "quick and dirty"
approach is to connect some kind of load device (resistor, light bulb,
electronic regulator) across each battery. When you charge, these
individual regulators bypass some or all of the charging current as each
battery reaches "full". This won't do anything during discharge, but it
does push the batteries back towards balance each time you recharge.
 
Most of these regulators are simple, and convert the excess charging
energy into heat. They are limited by the heat they can handle, and so
are limited in how much imbalance between batteries they can manage.
But, they are certainly better than nothing!

The Rudman Regulators are (I think) about $40 per battery. The PowerCheq
regulators are (I think) about double that. The cheapest regulators of
this type are probably the zener-and-light-bulb versions I designed and
posted information about on the EV list -- they are $5-$10 per battery
if you build them yourself.
--
"Never doubt that the work of a small group of thoughtful, committed
citizens can change the world. Indeed, it's the only thing that ever
has!" -- Margaret Mead
--
Lee A. Hart  814 8th Ave N  Sartell MN 56377  leeahart_at_earthlink.net

--- End Message ---
--- Begin Message ---
The initial question was for a simple electronic thermostat circuit, 
presumably measuring temperature at one location, to accurately 
and/or repeatably control some relays. Seems like an easy one, I 
hope an electrikker responds with a solution...

But I'm a gearhead, so I'll share some thoughts on a mechanical 
solution.

I've been looking into this for battery heater control. Most 
mechanical thermostats are accurate to 3-5 F setpoint and another 3-
5 hysteresis, for a total of 6-10 spread among a set of 2 or more. 
Unless you select matching units from some batch, which is often a 
good solution.

Since I'd need 16 matching Tstats, selecting would have to be done 
form a very large batch, probably not practical (match setpoint and 
hysteresis...) I've identified two potential sources for precision 
mechanical thermostats:
http://www.ulanet.com/
http://www.thermtrol.com/2amp.htm
Some are adjustable if you're willing to build a calibration setup.
I have not called for pricing (afraid of bad news I guess).

Thermocouples and RTDs (Resistance Temperature Detectors - 
essentially a linear thermister) are as accurate as the elex that 
drive them and no more. They are prone to electrical noise, thermal 
drift of the control electronics, lead wire participation, and self-
heating in the case of thermisters and RTDs. A typical controller 
that can produce 1 or 2 degree accuracy is $100 to $300 (but you can 
get proportional control for this price). See;
http://www.mcshaneinc.com/html/5CX-500.html
Much thanks to the lister who posted a link to this shop a while 
back.

-GT

--- In [EMAIL PROTECTED], Fortunat Mueller <[EMAIL PROTECTED]> 
wrote:
> David,
> 
> I don't think you are going to get that kind of
> accuracy out of a junkyard circuit. The thermocouples
> alone will have a resolution of a couple of degrees
> unless they are 'special limit' type. By the time you
> add a circuit of some kind (especially a junk yard
> circuit), i think the best you can hope for is about a
> 5 degree window.
> 
> RTD's are a little more accurate, i think, but I don't
> have a lot of experience working with them.
> 
> ~fortunat
> 
> 
> 
> --- David Chapman <[EMAIL PROTECTED]> wrote:
> > I need to come up with a cheap and easy to build but
> > close tolerance 
> > thermostat circuit that will work off 12V. Need to
> > hold 1% or less at 100 
> > deg F and be able to turn on and off 1 maybe 2
> > relays. Preferrably without a 
> > microprocessor. I have lots of thermistors & non
> > specialized ICs and the 
> > like in the Junqueyard. Anyone got a junk box
> > circuit to share? Hmm, this 
> > MIGHT be ev related if it would work for a battery
> > heater control. Thanks in 
> > advance for any help.
> > 
> > David Chapman
> > Arizona Electropulsion / Fine-Junque
> > http://stores.ebay.com/theworldoffinejunque 



--- End Message ---
--- Begin Message ---
In a message dated 4/17/2005 10:13:01 AM Pacific Standard Time, 
[EMAIL PROTECTED] writes:

<< hi all,
 did someone on this list do an el camino conversion... >>
Roland Wiench has an El Camino

http://www.austinev.org/evalbum/470.html

HTH,

Ben

--- End Message ---
--- Begin Message ---
I have not tried them.

However I'm personally not interested until they come up with 
a "terminator" with 4 wires to bridge the + and - side of the pack. 
This would close the loop and dissipate any accumulated voltage 
tolerance along the length of the chain. When I emailed them about 
this the idea was dismissed.

Statisticaly, the odds are with you that this isn't necessary. I 
don't want to gamble on this one.

The overcharging thing I think is useful even with a balanced pack?

-GT

--- In [EMAIL PROTECTED], "John Foster" <[EMAIL PROTECTED]> 
wrote:
> 
> Has anyone had a chance to test the "new & improved" power cheqs?
> 
> http://www.powerdesigners.com/powercheq.htm
> 
> Besides balancing while charging or under power, they do it while
> sitting idle. 
> 
> I'm hoping this will reduce the problem of imbalance from unequal
> self-discharge. Cars left unplugged for long periods, then charged 
up
> once and driven can have batteries damaged. (If they don't have a 
Lee
> Hart Bat Bridge or equivalent.) 
> 
> But will individual cells still get out of whack despite the
> inter-battery charge shunting? IE do we really just have to keep
> periodically (over) charging a parked car?
> 
> 
> - John
> 
> John Foster
> VEVA Tresurer
> Dynasty Electric Car Co


--- End Message ---
--- Begin Message ---
For UL listed Orange welding cable, see
http://www.mcmaster.com/
Search for vu-tron or go to catalog page 3142. Available in 10 foot 
lengths (or more). 2/0 = $3.23 per foot plus shipping.

I bought some and found it to be springier than the generic super-
flexible black cable (the limp stuff is easier to route).

I would think that regardless of color, if you mess around with a 
cable that large your judgement is extremely BAD.

-GT

--- In [EMAIL PROTECTED], Lee Hart <[EMAIL PROTECTED]> wrote:
> Peter VanDerWal wrote:
> > These folks have a pretty good price on orange cable (as well as 
red,
> > black, blue, green, & yellow):
> > http://store.solar-electric.com/wc--4.html
> 
> The price is good, and they at least list orange (though say it's 
not
> stocked). Has anyone ordered any from them (any color) to see if 
this is
> UL listed, or just unmarked untested imported stuff?
> -- 
> Ring the bells that you can ring
> Forget your perfect offering
> There is a crack in everything
> That's how the light gets in
>       -- Leonard Cohen, from "Anthem"
> --
> Lee A. Hart  814 8th Ave N  Sartell MN 56377  
leeahart_at_earthlink.net


--- End Message ---
--- Begin Message ---
mike golub wrote:
> 1. Couldn't you use a DMM as a meter in your car?
>    Turning it on when you need to?

Sure; why not?

The only real roadblock is that almost all digital multimeters require a
9v battery for power, and the + and - of this battery are ***NOT***
common with the meter's inputs. So, you require an isolated source of 9v
to power the meter.

> 2. I have a DMM with a rs 232 jack, so I guess you could connect
>    it to an onboard computer and an LCD screen, or laptop.

Yes. I do this for my Battery Balancer. You don't need a PC, either.
Some DMMs output generic ASCII, which can be read and displayed by any
cheap little computer (BASIC Stamp, etc.)

>    But you'd have to rip out more sections of the dashboard?

I don't see why. The DMM can be hidden anywhere; connect your display to
whatever little computer you are using to read its RS-232 data. This
computer's display can be anything you like; a digital display, the
dashboard's analog "fuel" gauge, an LCD module, etc.

> 3. But using a PC in the car seems overkill in wasting juice.

Yes a modern laptop PC would murder your 12v accessory battery in no
time. But as I said, you don't need a PC. ANYTHING that can read RS-232
data will work.

>    Is there a reason why we aren't saving our last watt?

It all depends on what is important to you. An EV is a complex machine.
No one person is an expert on everything. So, you focus on what's
important to you, and what you can do with your skills; optimize that,
and let the rest go (for now).

> 4-I was wondering how do you pass the emissions test
> in California when you convert the vehicle? Has anyone
> dealt with any weirdo...looking for a tailpipe? I'm in
> Alaska and we are using the same CARB regulations up
> here, except they don't have a bunch ev-guru's up here
> pushing the system.

It's always fun to watch the look on the emission tester's face when he
encounters his first EV. It should be obvious to an idiot that you don't
need to emission-test an EV -- there *aren't* any emissions! But
bureaucrats aren't paid to think; just to follow rules, even when they
don't make sense.

There are almost certainly exceptions in the rule books for EVs. But the
person testing your EV probably doesn't know that. You'll have to
patiently have him look it up, and gently educate him. 
-- 
"Never doubt that the work of a small group of thoughtful, committed
citizens can change the world. Indeed, it's the only thing that ever
has!" -- Margaret Mead
--
Lee A. Hart  814 8th Ave N  Sartell MN 56377  leeahart_at_earthlink.net

--- End Message ---
--- Begin Message ---
When ceramic heater cores and baseboard electric heaters have various
voltages values across them, do they behave like resistors (i.e., with a
fairly constant resistance), like light bulbs (i.e., with a fairly constant
current) or some other way?

In our home, the bedroom is directly above the garage.  Another idea I had
for occasional fast charging was to rectify 220V AC to DC, run heavy gauge
wire up to the bedroom to some paralleled baseboard heaters, then back down
in series to the battery pack.  This would limit the current to whatever
value I chose, given the number of heaters.  But instead of being wasted,
the extra energy would provide some additional heating to the home in
winter.

Of course, there'd be circuitry to stop the charging at the appropriate
point.

Any problems with that approach?  I thought something similar might have
been discussed on the EVDL within the last year, but I couldn't find the
thread.

Bill Dennis 

--- End Message ---
--- Begin Message --- Thanks to all who replied, and the grab bag prize goes to Rick P. of Phx for submitting this find:

http://ourworld.compuserve.com/homepages/Bill_Bowden/page2.htm#therm.gif

scroll down to the bottom of the page, has a couple thermostat circuits. Looks like the top one will be perfect for my needs and might be useful for a battery heater thermostat project. I would be interesting to do up a pc layout after i breadboard and test mine. Is there any decent easy to use freeware/shareware out there that will let me print a mask transparency on my inkjet so I can do a photolith board?

BTW, anyone guessed what I need a "Cheep" thermostat for yet, LOL?


--- End Message ---
--- Begin Message --- This looks similar to the Bill Bowden circuit I sent to the list earlier. I wonder which would be more accurate or stable?

http://www.interq.or.jp/japan/se-inoue/e_ckt25.htm

Hmm, gotta pick one and get it built. Getting to be a pain regulating the temp by hand. DC.
--- End Message ---
--- Begin Message ---
each time i see your car dashboard i'm scared Roland
DARLING NOOOO  it's selfdestruction switch     BOOOOMMM
:^)
sorry
Philippe

Et si le pot d'�chappement sortait au centre du volant ?
quel carburant choisiriez-vous ?
 http://vehiculeselectriques.free.fr
Forum de discussion sur les v�hicules �lectriques
http://vehiculeselectriques.free.fr/Forum/index.php


----- Original Message ----- 
From: <[EMAIL PROTECTED]>
To: <[email protected]>
Sent: Sunday, April 17, 2005 9:56 PM
Subject: Re: el camino


> In a message dated 4/17/2005 10:13:01 AM Pacific Standard Time,
> [EMAIL PROTECTED] writes:
>
> << hi all,
>  did someone on this list do an el camino conversion... >>
> Roland Wiench has an El Camino
>
> http://www.austinev.org/evalbum/470.html
>
> HTH,
>
> Ben
>

--- End Message ---
--- Begin Message ---
  ----- Original Message ----- 
  From: Philippe Borges<mailto:[EMAIL PROTECTED]> 
  To: [email protected]<mailto:[email protected]> 
  Sent: Sunday, April 17, 2005 3:54 PM
  Subject: Re: el camino 


  each time i see your car dashboard i'm scared Roland
  DARLING NOOOO  it's selfdestruction switch     BOOOOMMM
  :^)
  sorry
  Philippe

  You have to be careful what switches you activated, could eject you straight 
up.

  Roland 

  Et si le pot d'�chappement sortait au centre du volant ?
  quel carburant choisiriez-vous ?
   http://vehiculeselectriques.free.fr<http://vehiculeselectriques.free.fr/>
  Forum de discussion sur les v�hicules �lectriques
  
http://vehiculeselectriques.free.fr/Forum/index.php<http://vehiculeselectriques.free.fr/Forum/index.php>


  ----- Original Message ----- 
  From: <[EMAIL PROTECTED]<mailto:[EMAIL PROTECTED]>>
  To: <[email protected]<mailto:[email protected]>>
  Sent: Sunday, April 17, 2005 9:56 PM
  Subject: Re: el camino


  > In a message dated 4/17/2005 10:13:01 AM Pacific Standard Time,
  > [EMAIL PROTECTED]<mailto:[EMAIL PROTECTED]> writes:
  >
  > << hi all,
  >  did someone on this list do an el camino conversion... >>
  > Roland Wiench has an El Camino
  >
  > 
http://www.austinev.org/evalbum/470.html<http://www.austinev.org/evalbum/470.html>
  >
  > HTH,
  >
  > Ben
  >


--- End Message ---
--- Begin Message ---
Hello Keith, 

Just type in your search engine: 

Roland Wiench 1977 El Camino Electro

It is listed under G in the EV Album 

This car was a original 350 Cu.In. engine vehicle, that first ran on the 
following systems. 

Gasoline
Alcohol
Vaporize Gasoline 
Propane 
Hydrogen-Oxygen fuel system 

A second engine design which was a 254 cu.in. Buick V6 that was series hybrid 
with the existing GE 32 HP 165 VDC @ 175 Amp 6000 RPM Series Type  12 inch 
traction motor with 800 amp CableForm controller and 90 each 2 volt 300 AH 
cobalt cells.

The total weight with engine and electric was about 8000 lbs.  But it still 
take me to work going up a steep hill at 75 mph doing average of 33 mpg.  The 
slower around town speeds, the mpg would go below 10 mpg.  Best mpg was 44 at 
50 mph on a flat grade. 

Converted it to pure electric because most of my driving is in town driving. It 
now has Zilla controller and a PFC-50B charger, and Trojan T-145  260 AH 
batteries.  The weight is now at 6800 lbs. There is about 1000 lbs of extra 
weight that is added which includes a hatch system, and very heavy duty battery 
and charger compartments.

The weight could be in the 5500 lbs range if it was left in the standard form.  
If a 1978 and later El Camino was used, it is possible to get the weight into 
the 3000's using carbon fiber and plastic panels from the El Camino Store.
They have a complete carbon fiber panel El Camino with a tube frame that weighs 
in at 2400lbs!!!

Therefore a person could build a large EV with lots of space using these 
replacement panels. 


It has a 5.57 differential axle ratio, of which I can just used final 
transmission gear of 1.0:1 to move the vehicle as if had a engine in it.  The 
first and second gear is to wicked on acceleration, like someone hitting you in 
the rear.  The overall gear ratio in first gear is 19.459:1. 

The GE motor has very heavy wall housing, where the sides of this housing is 
tapped, so standard 350 cu.in. engine mounts can be bolted to the side of the 
motor.  The motor then bolts in the same place the engine was mounted.

The motor drives a accessory package with the pilot shaft off the motor thru a 
Dodge D Flex Coupler to three self aligning face bearings mounted on two 
aluminum plates that is supported by four donut engine mounts to the frame. 

I mounted a GMC Diesel Truck Engine accessory mounting, that normally mounts to 
the front of the truck engine, to the aluminum plates.  These have brackets for 
a very large alternator that has three phase output for a 7000 watt 120 volt 
inverter and 13.5 to 15 volt DC at 145 amp output, a power steering unit, a air 
conditional unit and a place for a GM Diesel vacuum pump.  Did not used the 
mechanical water pump, but used a remote water pump which I got from JEGS for 
circulating hot water thru the existing heater core, which is heated with a 
1000 watt 120 VAC engine heater power by the alternator-invertors.

There is 30 each 71 lb 6 volt Trojan T-145 install in a 1/4 thick fiberglass 
box that is coated with the same porcelain enamel that is used on sinks or 
showers.  These are place in the bed just ahead of the rear axle to the rear 
window.

Using standard suspension springs, the rear would be only 1 inch lower than the 
front, but the car body would be about 5 inches lower in the rear and 4 inches 
in the front. 

The El Camino springs have a 2500 lb rating, so I change the rear to a 3500 lb 
rating and Monroe air shocks.  In the fronts, I replace the springs and shock 
with a Air Shock Wave unit from www.ridetech.com<http://www.ridetech.com/>.  
The car can be adjusted to level and has a 3 inch lower ride than normal.

The rear axle bearings was change to a 3 inch bearing that has a outer and 
inter race.  The GM bearing systems, normally has it bearings riding right on 
axles.  I used a GM C Clip Eliminator Kits from 
www.markwilliams.com<http://www.markwilliams.com/> for this work. 

The range of this vehicle at 30 mph city driving is about 70 miles if I 
discharge the batteries all the way down.  I normally charge the batteries 
every 4 days which I only used 50 AH out of a 260 AH battery pack.  I now have 
gone about 4 years on these batteries which only have a maximum of 0.04 volt 
difference between them at maximum unbalance.  I should be able to get at least 
10 years out of these batteries at this rate. 

I drive this EV every day, every single day.  These are very short trips of 
about eight 1/2 mile trips a day and sometimes 8 miles extra a week.   I have 
only used about 2 gallons of gas in my ICE car since July 2004!!

Roland 



  ----- Original Message ----- 
  From: keith vansickle<mailto:[EMAIL PROTECTED]> 
  To: list ev<mailto:[email protected]> 
  Sent: Sunday, April 17, 2005 11:11 AM
  Subject: el camino 


  hi all,
  did someone on this list do an el camino conversion...
  who
  when
  where
  how does it work?
  thanks
  keith



  __________________________________ 
  Do you Yahoo!? 
  Plan great trips with Yahoo! Travel: Now over 17,000 guides!
  http://travel.yahoo.com/p-travelguide<http://travel.yahoo.com/p-travelguide>


--- End Message ---
--- Begin Message ---
acid_lead wrote:
> The initial question was for a simple electronic thermostat circuit,
> presumably measuring temperature at one location, to accurately
> and/or repeatably control some relays. Seems like an easy one, I
> hope an electrikker responds with a solution...
> 
> But I'm a gearhead, so I'll share some thoughts on a mechanical
> solution.
> 
> I've been looking into this for battery heater control. Most
> mechanical thermostats are accurate to 3-5 F setpoint and another 3-
> 5 hysteresis, for a total of 6-10 spread among a set of 2 or more.

Home thermostats like the one that runs your furnace and air conditioner
are a lot more accurate than this. Most of them are simple mechanical
devices.

They use a long bimetal strip that is coiled up like a spring to
increase its temperature sensitivity (more movement for a small change
in temperature). The bimetal strip activates a mercury tilt switch (old
Honeywell t'stat) or a microswitch (most newer t'stats).

Such a switch would normaly have a large hysteresis (large difference
between its turn-on and turn-off temperatures). To fix this, they have a
resistance heating element right next to the bimetal strip. A known
amount of power is dissipated in this resistor when the heat is "on".
This heats the bimetal several degrees above ambient. By adjusting the
power dissipated in this resistor (with a little rheostat called the
"anticipator"), you can reduce the hysteresis right to zero, or even
make it into a thermal oscillator. By this method, you can achieve
surprisingly precise temperature control.
-- 
If you would not be forgotten
When your body's dead and rotten
Then write of great deeds worth the reading
Or do the great deeds worth repeating
        -- Ben Franklin, Poor Richard's Almanac
--
Lee A. Hart  814 8th Ave N  Sartell MN 56377  leeahart_at_earthlink.net

--- End Message ---
--- Begin Message --- I regularly use Eagle (linux version. Windows and Mac available): http://www.cadsoft.de/

-Jon


David Chapman wrote:

Thanks to all who replied, and the grab bag prize goes to Rick P. of Phx for submitting this find:

http://ourworld.compuserve.com/homepages/Bill_Bowden/page2.htm#therm.gif

scroll down to the bottom of the page, has a couple thermostat circuits. Looks like the top one will be perfect for my needs and might be useful for a battery heater thermostat project. I would be interesting to do up a pc layout after i breadboard and test mine. Is there any decent easy to use freeware/shareware out there that will let me print a mask transparency on my inkjet so I can do a photolith board?

BTW, anyone guessed what I need a "Cheep" thermostat for yet, LOL?





--- End Message ---
--- Begin Message ---
On 4/17/05, David Chapman <[EMAIL PROTECTED]> wrote:
> Thanks to all who replied, and the grab bag prize goes to Rick P. of Phx for
> submitting this find:
> 
> http://ourworld.compuserve.com/homepages/Bill_Bowden/page2.htm#therm.gif

> BTW, anyone guessed what I need a "Cheep" thermostat for yet, LOL?

A Sparrow?   Do I win a prize?  :)

--
EVan
http://www.tuer.co.uk/evs2

--- End Message ---
--- Begin Message ---
Bill Dennis wrote:
> When ceramic heater cores and baseboard electric heaters have
> various voltages values across them, do they behave like resistors
> (i.e., with a fairly constant resistance), like light bulbs (i.e.
> with a fairly constant current) or some other way?

Baseboard electric heaters are generally purely resistive.

Ceramic heaters are highly nonlinear; their resistance depends strongly
on their temperature. They generally have a modest resistance when cold,
and the resistance falls as they heat up until they reach a certain
temperature, where the resistance rises drastically. Unless you have a
thermostat or some other means to control their temperature, their
resistance is unpredictable.

> In our home, the bedroom is directly above the garage. Another idea
> I had for occasional fast charging was to rectify 220V AC to DC,
> run heavy gauge wire up to the bedroom to some paralleled baseboard
> heaters, then back down in series to the battery pack.  This would
> limit the current to whatever value I chose, given the number of
> heaters. But instead of being wasted, the extra energy would provide
> some additional heating to the home in winter.

This would work, with care. A related idea is to use the heating element
in an electric water heater the same way. At least you use hot water
year round.
-- 
If you would not be forgotten
When your body's dead and rotten
Then write of great deeds worth the reading
Or do the great deeds worth repeating
        -- Ben Franklin, Poor Richard's Almanac
--
Lee A. Hart  814 8th Ave N  Sartell MN 56377  leeahart_at_earthlink.net

--- End Message ---

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