On 5/15/2013 6:25 AM, Mark Hanson wrote:
I'm just curious to what is causing the disimilar brush
wear and the pattern seams consistent.

Since we have well over 100 years experience with commutators, I have to believe this is an problem that has been well researched and well understood. However, this information seems to be a "lost" technology.

Maybe it would be worth studying some old books on motors. I had a great written in the 1920's. However, it got stolen (with a bunch of other stuff). It was from Lindsay Publishing, and they sadly now out of business.

I would think that the voltage drop of the brush-commutator interface is much larger than the drop in the commutator bar, brush bulk resistance, pigtail leads, and pigtail connection strip. Getting equal current in each brush then seems like a matter of making both brushes seat the same and have the same spring pressure.

--
ICEs have the same problem as lightbulbs. Why innovate and make better
ones when the current ones burn out often enough to keep you in
business? -- Hunter Cressall
--
Lee A. Hart, http://www.sunrise-ev.com/LeesEVs.htm
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