On Sun, Nov 3, 2013 at 2:41 PM, Lee Hart <[email protected]> wrote:
> These look like acceptable relays for the application. I doubt that your 48v
> contactor coils will draw over 0.6 amps.

Rated 0.35 momentary on contact, 0.1 constant current.

> Note that the R in series with the relay coil for the time delay function is
> still necessary. This R, together with the Capacitor across the relay coil
> is what provides the RC time constant to delay the relay pull-in.

Ah. I get it now. (I'm sure it's obvious that I have no formal background
in circuit design and have picked up only dribs and drabs. I appreciate
your patience!)

[from another thread]
> If you're worried about contact life, you can put a "snubber" across the 
> contact.
> At this power level, it's a 0.1 ohm resistor and 1000uF capacitor in series
> across the contact. The "resistor" in such a circuit is really just the 
> capacitor's
> own ESR plus a pair of 6"-12" #24 wire leads on the capacitor.

I can count on 10 weeks or so when I don't need to mow to do the
initial conversion.
Then each following year, I'll have another 10 weeks or so available
if I have changes
I want to make.

I'm expecting fewer than 250 cycles per year, running the tractor 30-40 times
total. Others are using this motor in a 48V configuration with only a contactor
so I'm willing to gamble that it will last a year.

The slow-start circuit has another very specific advantage of being a natural
way to connect the existing safety lockout for engaged mower blades.
I obviously don't want a cold start with the blades engaged. So I really like
the idea of using that interlock.

I think that for the initial conversion, I'll just start with a single snubbed
contactor (this contactor may have a built-in snubber circuit, but if not it
is clearly easy to follow your instructions...) since it's working for others.
With that, I can hook in at least the seat safety interlock.

Then I can plan to upgrade in the next off season to a more durable system
based on your design which allows me to integrate more of the safety
interlocks and has all the advantages we've discussed.
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