The Burndy compound is not a dielectric, it is a contact aid we use on our 
electrical connections such as cadmium plated aluminum or un-plated aluminum or 
copper wire and buss terminals. 

The dielectric compound we use, is a GE silicone grease that is only use to 
coat the insulation of a wire only up to the a the wire terminal and on the 
exterior of a electrical contact. 

In using a contact aid compound, it must be subjected to a high hydraulic 
compression for it to work properly.  Not good for low compression fitting.  I 
tested this contact aid on one of my battery terminals which was torque to 15 
ft lbs which was too high resistance.

Roland   

  
  ----- Original Message ----- 
  From: Hoegberg<mailto:[email protected]> 
  To: Electric Vehicle Discussion List<mailto:[email protected]> 
  Sent: Monday, January 13, 2014 8:49 AM
  Subject: Re: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts


  interesting
  Noalox and Penetrox is not the normal dielectric?, 

  so I would not use it on sensor plugs for example

   
http://ecat.burndy.com/Comergent/burndy/product/PENA134<http://ecat.burndy.com/Comergent/burndy/product/PENA134>

  this seems to be zinc-fume/dust in thick non-petroleum grease and used for 
joins with alu-alu or alu-copper.

  /John

  ----------------------------------------
  > From: [email protected]<mailto:[email protected]>
  > To: [email protected]<mailto:[email protected]>
  > Date: Fri, 10 Jan 2014 10:04:14 -0500
  > Subject: [EVDL] Dissimilar Metal Contact on LiFePO4 Battery Posts
  >
  > Hi Lee etc:I thought that stainless bolts would be a problem on connections 
on the Cray-3 supercomputer I worked with Seymour Cray on in Colorado Springs 
but the actual electrical connection is *not* through the bolt but through the 
contact surfaces of the terminal top and strap (the power supply was 2000A) - 
although it was in liquid flourinert - no corrosion. All the LiFePO4 batteries 
sold T-Sky & CALB batteries have M8 stainless bolts and copper straps supplied 
which are dissimilar metals with the aluminum threads on the battery terminals. 
I haven't heard of connection problems from those who actually drive their EV's 
10K+ miles per year but first sanding or wire brush them & adding 
Noalox-probably best or dielectric grease to the contacts elleviates dissimilar 
metal galvanic corrosion. I noticed that doing nothing in a wet east coast 
environment leaves some white surface corrosion after 20k miles on the 
aluminum-copper contact point. I ordered NORD lock washers & Noal
  > ox from Grainger to redo all my connections with the stainless bolts.Have a 
renewable energy day,mark in roanoke, VA 
www.REEVAdiy.org<http://www.reevadiy.org/>



  > From: Lee Hart <[email protected]<mailto:[email protected]>>
  > To: Electric Vehicle Discussion List 
<[email protected]<mailto:[email protected]>>
  > Subject: Re: [EVDL] Keeping LiFePO4 battery terminals tight every 10k
  > miles
  > Message-ID: 
<[email protected]<mailto:[email protected]>>
  > Content-Type: text/plain; charset=ISO-8859-1; format=flowed
  >
  > Michael Ross wrote:
  >> It is necessary to have a properly sized torque wrench, the willingness to
  >> look up the proper torque setting for the materials involved, and a      
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