I think you are imagining the business about conductive grease leaching.  A
speculative or throw away comment.  Careful application and a clean rag
ought to help.

The creepage (distance along surfaces between conductors, similar to
clearance the straight line through air) on the Thundersky cells I have is
a couple inches and the voltage under 4V - I think that will be quite OK.
 This is speculation: I bet I could paint a track of conductive grease
between the poles of a LiFePO4 battery and the current would be negligible.
 4V is just not much pressure.

I am not too worried about dry joints in my environment, but I would go
with a conductive grease before a dielectric.  If I see a problem then I
will make a correction.  A sealed box might be in order in some
environments.

My best and cheapest pack has all the cells welded together.

> For a field repair I can imagine a dry
> joint would be better.

Ok, I'll bite. Proof? ;)

"Proof" is that if a thing is oily, or particularly if it is greasy, dirt
will get stuck in it and you will have difficulty cleaning it outside a
shop environment.   Definitely preventable with care.  Am I ever allowed
any speculative or throw away comments now that I am the research guy?


On Mon, Jan 13, 2014 at 9:42 PM, David Nelson <[email protected]> wrote:

> On Mon, Jan 13, 2014 at 6:06 PM, Michael Ross <[email protected]>
> wrote:
> > My main comment before I get distracted... is:  Why would anyone want to
> > put an insulating paste in an electrical connection when a conductive
> > material could be used instead?
>
> Because the conductive material could leach across the tops to provide
> a conductive path between terminals much like acid mist from lead-acid
> batteries do? Naturally the hope/assumption is that the dielectric
> grease squishes out sufficiently to create a joint that is good enough
> and will last longer than a dry joint. Moist and high humidity
> climates can make the dry joint eventually corrode to the point that
> it leaves too little conductive path. Try living for a while on a
> central pacific island and you will know what I mean. The Al can
> corrode to the point that the connection is no good where as one
> coated with a dielectric will preserve it much longer.
>
> > For a field repair I can imagine a dry
> > joint would be better.
>
> Ok, I'll bite. Proof? ;)
>
> --
> David D. Nelson
> http://evalbum.com/1328
> http://www.levforum.com
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>


-- 
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With your one wild and precious life?
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Edison<http://www.brainyquote.com/quotes/quotes/t/thomasaed125362.html>

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Michael E. Ross
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