elastoproxy.com 3D Printing> cheaper than EV prototype-part molds

http://venturebeat.com/2014/02/20/local-motors-signs-contract-to-deliver-first-3d-printed-electric-vehicle-at-imts-2014/
Local Motors Signs Contract to Deliver First 3D-Printed Electric Vehicle at
IMTS 2014
February 20, 2014  Business Wire

[image  / Business Wire
http://mms.businesswire.com/media/20140220005459/en/404066/4/rallyfighter_imts_2013_sunrise_street_parkinglot_industrial-001.jpg
Local Motors Rally Fighter with custom IMTS 2014 wrap near the Local Motors
Microfactory in Chandler, Arizona
]

Check out our press release hub, powered by Business Wire. It's a one stop
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technology and investment trends. Get the scoop here.

PHOENIX–(BUSINESS WIRE)–February 20, 2014–
Local Motors, Inc. today announced that AMT – The Association For
Manufacturing Technology will be the first customer for its previously
announced 3D-printed production vehicle. Local Motors will build and deliver
the first direct digital manufactured vehicle at IMTS – The International
Manufacturing Technology Show 2014 in Chicago, Illinois, September 8-13,
2014. Designed by the company’s global community and built using the
material science and advanced manufacturing techniques available at the
Manufacturing Demonstration Facility (MDF) at Oak Ridge National Laboratory
(ORNL), Local Motors will produce an electric vehicle purpose-built for the
urban transportation needs of Chicago.

IMTS, the largest and longest running manufacturing technology trade show in
the United States, is held every two years at the McCormick Place Exhibition
Center in Chicago. At IMTS 2012, Local Motors built their flagship Rally
Fighter from the ground up in 5 days over the course of the 6-day show. This
year, AMT and Local Motors have partnered to demonstrate how sustainable
green technologies, utilizing advanced manufacturing techniques that are
both additive and subtractive, can deliver stronger, safer, faster, more
efficient vehicles.

“IMTS is the perfect venue on which to showcase the next evolution of Local
Motors’ World of Vehicle Innovations,” said Local Motors CEO Jay Rogers. “To
deliver the first co-created, locally relevant, 3D-printed vehicle on an
international stage dedicated to celebrating cutting-edge manufacturing
technology is powerful reinforcement of our commitment to driving the Third
Industrial Revolution.”

“Local Motors is undeniably the first disruptive entrant into the U.S.
automotive industry in decades,” said Bonnie Gurney, Director –
Communications for AMT. “The innovations they are driving in the design,
manufacture and sale of vehicles has been empowering individual innovators
since 2007. Partnering with them to deliver safer, more functional,
lightweight and efficient vehicles via new, innovative manufacturing
technologies is core to our commitment to bring global technology
advancements to the local level.”

The finished vehicle will be used as an example of how sustainable green
technologies can reduce life-cycle energy and greenhouse gas emissions,
lower production cost, and create new products and opportunities for high
paying jobs.

About Local Motors ... localmotors.com ...
About AMT ... AMTonline.org.
About IMTS ... IMTS.com  [Sept. 8-13, 2014, Chicago, IL]
Photos/Multimedia Gallery Available: 
http://www.businesswire.com/multimedia/home/20140220005459/en/

For more information, to request images or to schedule interviews,  ...
[email protected] ... [email protected]
[© venturebeat.com]



http://roboticstomorrow.com/news/2014/02/19/3d-printing-for-auto-parts-prototyping-elasto-proxy-announces-case-study-/23136
3D Printing for Auto Parts Prototyping: Elasto Proxy Announces Case Study
02/19/14

Visit http://www.elastoproxy.com for further information
Elasto Proxy, supplier of specialty seals and custom insulation, announces
case study about how 3D printing supports mold making, prototyping, and
low-volume production of rubber auto parts. Custom fabricator used 3D
printed part to make molds and provide prototypes to U.S.-based maker of
electric cars.

Boisbriand, Quebec, Canada February 18, 2014 
Electric vehicles aren't just for city streets and highways. Smaller, golf
cart-like models are used in gated communities for short trips to a
neighbor's house or the grocery store. The electric vehicle industry isn't
as large as the global automotive industry, of course, but green car
companies still need to strengthen their supply chains. That's true for
production runs of auto parts as well as prototypes.

Recently, a U.S.-based maker of electric cars asked Elasto Proxy to mold
small quantities of rubber auto parts for two designs. The cost of tooling
for the larger part was especially expensive at $35,000 per mold. The
automaker asked for a fast but cost-effective way to produce prototype
parts, and Elasto Proxy delivered a solution on a dime.

3D Printed Parts
3D printing, or additive manufacturing, is a technology that's been
described as the starting point for a new Industrial Revolution. Recent
advances in 3D printers are impressive, but their utility depends upon how
well they work with software applications such as Solid Edge, a
three-dimensional (3D) tool for solid modeling. The ability of a 3D printer
to produce rubber parts with the right characteristics is also critical.

To reduce mold-making costs for the electric vehicle customer, Elasto Proxy
listened to all of the car company's needs before offering a solution. As
the carmaker explained, the purpose of producing the larger, more complex
parts was to validate their shape and texture. That's when Elasto Proxy, a
custom fabricator with expertise in technical design, suggested a solution
that cost just $1500 to make, a 95% savings.

Custom Auto Parts for Testing
To create the solution, Elasto Proxy teamed with an expert in 3D printing
services. The partner used a 3D printer to produce an exact replica of the
prototype part. Instead of making this part out of EPDM rubber, however, our
partner used PVC, a hard plastic. Because 3D printing adds materials
layer-by-layer, a 3D printer cannot produce a rubber part with sufficient
shape memory.

Using the 3D-printed part, Elasto Proxy made a mold which allowed for the
creation of a prototype needed by the carmaker suitable for testing.
However, this time the part was made out of a softer rubbery material,
similar to EPDM. The hard plastic prototype would have been useless in
testing as it does not have the same characteristics as EPDM.

The prototype's material properties were similar enough for testing
purposes. For the customer, validating the part's design is critical,
especially before investing $35,000 on a mold for production runs. Creating
a "test mold" for that amount isn't cost-effective, especially since any
changes between prototyping and production would require creating a new mold
...
[© 2013 RoboticsTomorrow]


http://www.complex.com/rides/2014/02/first-3d-printed-electric-vehicle
Local Motors is Going to Make the First 3D Printed Electric Vehicle
[02/21/14] - In September, at the International Manufacturing Technology
Show in Chicago, IL, Local Motors will present the first electric vehicle
made with a 3D printer ...




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