I just finished installing 66- 60ah Calb batteries in a Mini Cooper.
When I tested the car,  I got the alarm right away from the mini BM
headboard. No lights on the mini BMS modules,  so no low battery
cells, but the alarm sounded every time the gas pedal was pushed.  I
started trouble shooting,  taking out different parts of the equation.
When I cut out the front battery pack I did not get any alarm.
Thinking that it must be something in the front pack I spent more time
than I care to admit doing things to the front pack,  trying to get
the alarm to stop.  At one point I ran wires from the back to the
front coming out the front window and still got an alarm,  even when I
didn't have the modulus hooked up to the wire and had the wires
connected together.   It turned out  that the wires going forward had
to pass over the DC DC converter and because of the tight  position
were laying right on the DC to DC converter.

Rerouting the wires  away from the DC to DC converter solve the
problem.  The mini BMS alarm wires work like a large set of Christmas
tree lights. If anyone goes out it breaks the circuit and sets off the
alarm. The output from the headboard to the chain of BMS battery
boards is about 100 microamps .  Interesting this happened on April
fools day.  I remember a few years back someone  posting on April
fools day joke about a new screen that was so fine it would strip the
hydrogen atoms off of the water molecules so as to make hydrogen to
run fuel cells from water....

-- 
Steve Clunn
Merging the best of the past with
the best of the future.
www.Greenshedconversions.com
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