> From: John Lussmyer <[email protected]>
> 
> The 2 mile steep hill from the ferry will probably be more like 400A 
> (possibly more.)
> Would 3/16"x3/4" be big enough?

A commercial electric bus used 9" of #2/0 cable for bussing 180AH NiCd 
batteries. #2/0 has a cross-sectional area of 67.4 mm2.

3/16"x3/4" copper would have a cross-sectional area of 90.7 mm2. So, with 9" 
lengths, you should have better ampacity than that which designers chose for a 
commercial electric bus!

If you're "rolling your own," you might save a lot of money by using flattened 
copper pipe. 3/4" "Schedule M" pipe will have a cross-sectional area of 76.0 
mm2 — greater than that of #2/0 wire, but less than your proposed bus bars. 
That's what I plan to use in my Vanagon conversion. I'll need no more than 4" 
sections, and you can generally pick those up at a scrap yard for $3-$4 a pound.

Note that copper pipe comes in three different wall thicknesses. Thickest is 
Schedule K, but it is rare. Do not use Schedule M, which has a cross-section of 
53.8 mm2 for 3/4" pipe, about the same as #0 wire — too small for 400A.

Also, keep your busses as short as possible to reduce voltage drop. One foot of 
#4/0 (107 mm2) will have the same resistance as six inches of #0 (53.5 mm2).

:::: Private enterprise... makes OK private action which would be considered 
dishonest in public action. -- John F. Kennedy
:::: Jan Steinman, EcoReality Co-op ::::

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