http://spectrum.ieee.org/cars-that-think/transportation/advanced-cars/tesla-x-and-its-fabulous-falcon-doors
Tesla X and its Fabulous "Falcon" Doors
By Philip E. Ross  14 May 2014

[image  / Tesla Motors
http://spectrum.ieee.org/img/TeslaMotorsModelXdoors-1400076449903.jpg
Tesla-X
]

One of the most alluring features of Tesla's planned all-electric Model X is
its rear "falcon-wing" doors: They open upwards and can thus let people in
and out even in a very tight space. Besides that, it's cool, and coolness is
Tesla Motors' middle name.

However, as Musk has admitted, coolness comes at a price. Not only would
falcon-wing doors prevent owners from mounting a rack on the roof, they are
proving devilishly hard to seal against wind and rain.

Why care about a roof rack? Because the Model X is touted as an SUV—one
based on the same platform as the Model S but selling for about half the
price—and SUVs are meant to port and carry. Still, Tesla can laugh off the
lack of a rack because such an add-on not only spoils the line, it also digs
into aerodynamic efficiency, which of course is critical in any electric
car, given its range limitations.

But there's no laughing off the need to keep the cabin sealed and the rain
out. It's all part of a more general carmaking problem known as fit and
finish. Poor fit and finish helped to hold back the famous British sports
cars of yesteryear, which may have looked every inch the James Bond marvel
but weren't much good unless you could stow a Cockney mechanic in the back
seat or in the "boot," to fix whatever broke or reattach whatever fell off
every few score miles.

Seals are one of the primeval engineering gremlins, and they don't
necessarily yield to high-tech solutions. After all, it was a seal, the
O-ring, that felled the Space Shuttle Challenger. All this means that the
solution will likely come only through normal engineering work, which
involves trial and error, and therefore time, and therefore money. 

That's just one more reason why Tesla's latest financials show a bump up in
R&D expenditure. It's nothing to worry about; R&D is what the company is all
about.
[© spectrum.ieee.org]




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