Welcome to the club!  If you have never exploded a battery you have really 
missed out.  My charger was just about finished up around midnight one night a 
few summers back.  My truck was in my driveway out in front of my house.  I did 
not have my battery box vented well enough and something must have created a 
spark.  I think I shook the whole cul-de-sac with that one.  It was a very 
large boom.  It took me a few days to find the lid of my battery box.  It 
ripped off the hinges and blew up over my 2 story house and was hidden on the 
back side of my roof.  A few cells got ruined, but for the  most part I was 
just able to put everything back together and no real damage was done.  I'm 
glad I did not have my truck in the garage, and even now do not charge in the 
garage.  I figure if I ever make another mistake and explode things or catch 
something on fire, sitting in the back of my truck in my driveway is a fairly 
safe place for my battery to have problems.
damon

> Date: Wed, 18 Jun 2014 08:54:29 -0400
> To: [email protected]
> CC: [email protected]
> Subject: [EVDL] Exploding cell
> From: [email protected]
> 
> Kaboom goes the cell!
> 
> 
> 
> Was testing a battery module from my Prius on a battery analyzer.  The test
> plan begins with a several  minute no-load, then a 1C load for up to 1
> hour, then a several minute no-load, then a charge at 1C until peak voltage
> is detected.
> 
> 
> 
> After 3 minutes, a cell exploded that could be heard all over the building.
> 
> 
> 
> Best I can tell, there was a less than perfect connection to the battery
> terminal.  The initial 1C load only lasted 3 seconds (when it determined
> that the low-voltage had been reached).  So then, 10 minutes later it began
> a 1C charge (on what was a full battery).  And we all know that charging a
> full NimH battery will explode.
> 
> 
> 
> Lesson learned.  1) Hang around and WAIT for  the initial discharge and
> WATCH that it is going correctly before leaving the test.
> 
> 2) Always assume a battery may explode and do testing where it will do no
> damage.
> 
> 
> 
> Programmers:  When programming battery analyzers consider a bad connection
> on the DIScharge cycle that might give an erroneous indication of a
> discharged battery and fault the test.  Do not then continue to the charge
> cycle.
> 
> 
> 
> Bob, WB4APR
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