It's a perfect packing of cells into the smallest space. Running the bands up the ends of the cells seems to make sense. However, in this application, they have relatively low current and small wires.

To take this to a traction pack, I would want to try a similar design where strings of cells are spot welded in parallel for the desired current load. As I understand it, you can put as many in parallel as you want and control them with a single BMS unit. Heavier straps could be used and extended above the top cell. These extensions then become tabs which can be partially bent over and bolted together (making an upside-down Y) in a zig-zag fashion. By putting enough modules together, you achieve your pack voltage. And modules can be unbolted and swapped out if necessary.

Disclaimer: I've never done this !

Peri

------ Original Message ------
From: "Michael Ross via EV" <[email protected]>
To: "Cor van de Water" <[email protected]>; "Electric Vehicle Discussion List" <[email protected]>
Sent: 19-Aug-14 1:10:59 PM
Subject: Re: [EVDL] CALB bolt terminals getting hot -

This is not a walled garden - or at least it was not in the past. Anyone
should be able to see it. I think perhaps the long URL got truncated.

http://snipurl.com/296ptf3
http://snipurl.com/296ptn1

This should be viewable by anyone
https://sites.google.com/site/michaeleross/misc


On Tue, Aug 19, 2014 at 3:57 PM, Michael Ross <[email protected]>
wrote:

Sorry about the picture. I don't have another file service. I will put
 the image on my webpage if it still works.

Cor has it right. It is 16 "cells" making a 48V pack of LFP. The cells are each a group of parallel cells. Sold as a 20Ah pack (who know how accurate that is) and it does indeed put out about 1kWh. The groups have a strip of stainless (my presumption) with 4 tiny spot welds on between the strip and each individual cell. The 16 cells are connected in series with
 shorter strips also spot welded in place.

It is clear that with the right combination of voltage and current that you can weld them together without starting a fire. What that combination is, I can say, but it won;'t be a very powerful setup and there is no real
 reason why it has to be expensive.

I guess no one has tried this, yet? It seems pretty effective from an end
 user POV.


 On Tue, Aug 19, 2014 at 3:34 PM, Cor van de Water via EV <
 [email protected]> wrote:

The pic shows a staggered set of 6p8s cells with Nickel? weldeedd strips
 on the column of parallel cells.
It appears that there are 2 of these sets total in the pack (a white separator can be seen between the two layers) so apparently it is total 16 series, which would make it a pack of 51V or 60V depending on the cell technology. If the cells are 3Ah then it would be an 18Ah pack of
 about 1kWh

 Cor van de Water
 Chief Scientist
 Proxim Wireless Corporation http://www.proxim.com
 Email: [email protected] Private: http://www.cvandewater.info
 Skype: cor_van_de_water Tel: +1 408 383 7626


 -----Original Message-----
 From: EV [mailto:[email protected]] On Behalf Of EVDL
 Administrator via EV
 Sent: Tuesday, August 19, 2014 11:58 AM
 To: Electric Vehicle Discussion List
 Subject: Re: [EVDL] CALB bolt terminals getting hot -

 On 19 Aug 2014 at 12:20, Michael Ross via EV wrote:

 > Has anyone tried assembling a pack like:
 >
https://plus.google.com/photos?pid=5943603287809906194&oid=1007672764609
 53028406

 Don't know. Can't see it. :-(

Folks, if you want the EVDL membership to see your pictures, please
 don't
 post them where we have to log in to see them.

There are many websites where you can post pictures that don't require
 the
 viewer to log in. There are even some where you can post without
 logging
 yourself. Using exclusive "walled gardens" like Google Plus and
 Facebook
isn't much better than taping up pictures on the bulletin board in an apartment complex laundry room. Only people who already know you well
 (online) can see them.

 Please see point 5 in the list conventions :

 http://www.evdl.org/help/index.html#conv

 Suggestions :

 http://en.wikipedia.org/wiki/Comparison_of_file_hosting_services

 http://en.wikipedia.org/wiki/List_of_photo_sharing_websites

 Thanks.

 David Roden - Akron, Ohio, USA
 EVDL Administrator

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 --
 Put this question to yourself: should I use everyone else to attain
 happiness, or should I help others gain happiness?
 *Dalai Lama *


 Tell me what it is you plan to do
 With your one wild and precious life?
 Mary Oliver, "The summer day."

 To invent, you need a good imagination and a pile of junk.
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 Michael E. Ross
 (919) 550-2430 Land
(919) 576-0824 <https://www.google.com/voice/b/0?pli=1#phones> Google

 Phone
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 [email protected]
 <[email protected]>





--
Put this question to yourself: should I use everyone else to attain
happiness, or should I help others gain happiness?
*Dalai Lama *


Tell me what it is you plan to do
With your one wild and precious life?
Mary Oliver, "The summer day."

To invent, you need a good imagination and a pile of junk.
Thomas A. Edison
<http://www.brainyquote.com/quotes/quotes/t/thomasaed125362.html>


A public-opinion poll is no substitute for thought.
*Warren Buffet*


Michael E. Ross
(919) 550-2430 Land
(919) 576-0824 <https://www.google.com/voice/b/0?pli=1#phones> Google Phone

(919) 631-1451 Cell
(919) 513-0418 Desk

[email protected]
<[email protected]>
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--
Put this question to yourself: should I use everyone else to attain happiness, or should I help others gain happiness?
Dalai Lama

Tell me what it is you plan to do
With your one wild and precious life?
Mary Oliver, "The summer day."

To invent, you need a good imagination and a pile of junk.
Thomas A. Edison

A public-opinion poll is no substitute for thought.
Warren Buffet

Michael E. Ross
(919) 550-2430 Land
(919) 576-0824 Google Phone
(919) 631-1451 Cell
(919) 513-0418 Desk

[email protected]



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