http://insideevs.com/ev-fleet-readys-launch-100-miles-bev-light-truck/
EV- Fleet Inc. Readies For 2015 Launch of 100 Mile Purpose-Built BEV Truck
by Mark Hovis  [20140826]       

[images  
http://insideevs.com/wp-content/uploads/2014/08/ev-truck.jpg
ev truck

http://insideevs.com/wp-content/uploads/2014/12/ev-truck3.jpg
EV- Fleet Condor Wind Tunnel Model Test

http://insideevs.com/wp-content/uploads/2014/08/ev-truck1.jpg
Dry storage area includes .5" thick carbon fiber hood
]

In March 2013, Forsite Development launched ReVenture Park, a 667 acre
location of a former chemical die complex in Mt. Holly NC. The land was
previously deemed contaminated enough to be placed under federal Superfund
for cleanup in 1983. Forsite Development succeeded in having the property
accepted into the NC Brownfields Program. This program allowed new occupants
to operate without being held responsible for previous contamination.

Another aspect of the ReVenture Park project is to be able to offer
incentives to green startups. The complex has an abundance of inexpensive
industrial space available to emerging green-energy companies.

One such company is EV-Fleet Inc.

InsideEVs met with Regional Sales Manager, Stewart Mallard and CEO/Engineer
Brooks Agnew, who shared the following. EV- Fleet Inc (EVFI) is currently
taking orders for their MY2105 Condor light weight BEV truck. EVFI will
launch to the public on September 18, 2014 at Optima Engineering by
invitation in Charlotte North Carolina.

Initially EV-Fleet has the capacity to manufacture 15 trucks per day or 300
per month. EVFI will first launch in North Carolina, home of their assembly
facility.

The Condor is a purpose built 300Ah (50kWh) BEV truck. It is roughly the
size of a Ford Ranger, will have a 1000 pound load capacity, and a range of
more than 100 miles between charges. (Although not yet EPA rated, with a 50
kWh battery this should be easily achieved.)  The Condor fits in the half
ton class.

InsideEVs toured their assembly facility and noted the following points of
interest:

Multi speed transmission: The Condor is outfitted with a robust five speed
transmission. The combination of a 50kWh battery and a 1,000 lb load
capacity changes the dynamics known to most of the EV world. Agnew noted
that this transmission was selected due to the large diameter shaft. Agnew
stated with a chuckle, “We have tried to destroy it and just could not.
Beyond the bench tests, our guys were popping wheelies in the test area and
we just could not make it fail.”

Multi-cell battery design: Most are aware that BEVs are a deep cycle
application. Though it is common to only use  a portion of the battery, in
doing so, the outer battery cells accumulate more wear. EV-Fleet has
included as part of their fleet service a rotation of the cells to extend
the life of the batteries. We found this proactive approach to extending
battery life both simple and ingenious.

Sleek Aerodynamic design: It is hard not to immediately notice the
aerodynamics of this truck. Agnew proudly declared “The Condor focused on a
goal of zero waste from electrical or mechanical drag.  We have the best
coasting values in the industry by far, and I think we have the longest
distance at zero throttle coasting. “  More on the CD (drag coefficients) to
follow. The numbers will not be released before the September 18th launch,
but they promise to excite. InsideEVs will deliver a complete article on the
numbers with a technical breakdown from Brooks Agnew.

Insulated Cab: It’s about the energy! Some manufacturers have gone to great
lengths to shed weight to improve efficiencies. One thing the ICE will
always do better is heat the cabin due to the fact that heat is a bi-product
of the inefficiency of the energy transfer.  The heating of the cabin is an
ongoing evolution for EVs. The Condor has an over-engineered steel frame and
a molded fiberglass body design opposed to a metal stamping. The molded
frame is further coated with a foam that has close to an R11 rating. What a
brilliant approach to conserving energy.

Independant suspension: The Condor is equipped with four wheel independent
suspension that offers one of the largest ground clearance in its class.
This clearance is also adjustable by the customer.  Suspension is
accompanied with four wheel disc brakes. Independent suspension and the
highest ground clearance in its class. This feature will not only be
attractive to fleets but should also be a hit with the general public as
well, who also can purchase the Condor.

Total Telemetry Program: This Navigation program is currently being designed
and tested by EVFI. The total telemetry program will allow fleet managers to
control speeds based on area speed limits as well as other energy consuming
practices. InsideEVs asked Agnew how this was received. His response was
that fleet managers were about costs, and this was a welcomed tool by fleet
managers.

Specifications:

Dimensions

    Length: 191 inches overall
    Width: 61 inches body width
    Wheelbase: 127 inches
    Wheel Track: (on center) 54 inches
    Bed Length: 99 inches
    Bed Width: 52 inches flat

Weight

    Front: 1,255 lbs (no occupants)
    Rear: 1,515 lbs dry
    Total Distributed Weight: 2,770 lbs
    Gross vehicle Weight: 4,070 lbs (Two Occupants)
    Ground clearance 10 inches (adjustable)

Suspension

        Four Wheel disc brakes
        Four Wheel Independent coil-over shocks (adjustable)
        Rear Wheel Drive
        5-speed manual transmission
        Rack-&-Pinion Steering
        Fully Adjustable ride height

Performance

        0-60 MPH: 5-12 seconds (programmable)
        Battery Pack Size: 32kWh or 50kWh
        Top Speed: in excess of 85 MPH (programmable)
        Stopping: 4-Wheel Disc Brakes 60MPH-0 in 113 Feet (empty)
        Maximum Grade: 10% grade at highway speed.  20% grade at low speed.
        Maximum Recommended Payload: 1,000 lbs
        Maximum Towing Weight: 1,000 lbs (limited to 45 MPH)

Time to full Recharge

        120 VAC outlet: 14 hours
        240 VAC outlet: 20 amps=8 Hours
        J1772 AC Power 30-Amp Source: 4.5 Hours
        DC Power 50-Amp Source: 2.5 Hours
        DC Power 90-Amp Source: Less than 1 Hour

Range

        45 MPH: 140 miles
        55 MPH: 115 miles
        65 MPH: 100 miles
        Daily Range (opportunity charging): 200 miles
        Daily Range (end-of-day charging): 120 miles*
        Minimum Temperature to Charge: -25 F (with cold weather package)^
Power usage will vary depending upon driving style. Repeated rapid
acceleration will increase cost to operate.
        *Standard Built-in Solar panels add up to 20 miles of driving
without charging from external sources. Built-in Solar Power Station Package
adds up to 100 miles of driving without external sources.

Warranty

    Batteries: 2-year replacement, 8-year prorated unlimited mileage
(typical 3,000 cycles)
    Body and chassis: 3 years unlimited mileage parts and labor
    Drivetrain: 10 years unlimited mileage
    Extended Warranty: unlimited mileage, lifetime drivetrain warranty

PRICING AND OPTIONS

The Condor is a universal cab and chassis system. The base MSRP is scheduled
to be $49,995 before rebates and incentives for the 300Ah (50kWh) battery
option. The 200Ah (30kWh) battery is also available at a reduced price.

Options Include:

    Cargo Box: medium or tall, dry, chilled, or frozen.
    Extended Solar, or Solar Power Station with up to 3kW of continuous
power to run tools and equipment all day without batteries.
    Navigation Package: Allows Fleet managers to control speed, territory,
and routing via the TTP (Total Telemetry Program).
    Premium Wheels and Tires
    Tri-Fold tailgates
    Towing Package: Allows towing of loads less than 1,000 pounds with
electric trailer brakes.
    Premium Interior Trim Package: Carpet, upgraded seats, Bluetooth stereo
    On Site Training Plan for fleet managers
    All EVFI vehicles are compatible with V2G technology
    AC standard

Charlotte, North Carolina has not seen an auto manufacturer since Ford built
the Model A in downtown Charlotte or the Willys Whippet in the 1920s. We are
hoping that the third time is the charm and that it will be an EV.

EVFI has also succeeded in getting the North Carolina state government to
wave the $100 EV road tax as a show of support for local manufacturing. The
EV community has long awaited a purpose built BEV truck. The sleek
aerodynamic design, 50kWh battery, independent suspension, and adjustable
ground clearance is sure to please. So to the EV-Fleet Inc. slogan, “No
Grease, Just Lightning“, we get it and we want it!
[© insideevs.com]
...
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