%  Main benefits are in climates that use air-con the most: Drive motor and
air-conditioning compressor in 1 uses more of the regen energy, less power
used=boost in range, requires less material=saving weight and size, +more -
?Possible pih applications? %

http://phys.org/news/2014-09-scientists-award-in-motor-electric.html
Scientists invent award winning 2-in-1 motor for electric cars
[2014-09-30]

[image  
http://cdn.phys.org/newman/gfx/news/2014/ntuandgerman.jpg
Satheesh Kumar, research scholar from the Energy Research Institute @ NTU
holds the modified air-conditioning compressor which is now integrated with
the engine of the electric vehicle. Credit: Nanyang Technological University
NTU and German scientists invent award winning 2-in-1 motor for electric
cars
]

Scientists from Nanyang Technological University (NTU) and German Aerospace
Centre (DLR) have invented a 2-in-1 electric motor which increases the range
of electric vehicles.

This innovative engine integrates the traditional electric motor with the
air-con compressor, typically two separate units. This novel, space-saving
design allows the use of bigger batteries, which can increase the range of
electric vehicles by an additional 15 to 20 per cent.

Prof Subodh Mhaisalkar, Executive Director of the Energy Research Institute
@ NTU (ERI@N), said: "The biggest challenge with electric cars in tropical
megacities is the range that they can travel on a full-charge, because their
batteries are needed to power both the engine and the air-conditioning. In
tropical countries like Singapore, up to half the battery's capacity is used
to power the air-conditioning system."

The new 2-in-1 design allows the electric motor to be more efficient in
powering the car's wheels, while its integrated air-con compressor uses less
power due to synergy between the engine and the compressor, which can also
tap on energy regenerated directly from the car's brakes.

With the potential boost in range through the efficient use of energy, the
joint invention recently won the Best Originality Award in the TECO Green
Tech International Contest held in Taiwan.

The competition saw 19 entries from top universities including Boston
University, University of California (UCLA), Waseda University, and
universities from China and Russia.

NTU's partner, DLR, the German aerospace and space agency will conduct
further tests and improvements to the new engine with the aim of eventual
commercialisation. The team is applying for a Proof-Of-Concept (POC) grant
in Singapore. After the development of the prototype, test bedding and
refinements will be done at DLR's facilities in Germany.

Prof Mhaisalkar, said this innovation will pave the way for extending the
range of electric cars, as the integrated design combines the two of the
most important parts of an electric car, thus reducing its complexity into
one highly efficient solution.

"With the global population of electric vehicles set grow rapidly to 20
million in 2020, a more efficient electric motor cum air-con compressor,
will enable cars to travel further on a single charge," added Prof
Mhaisalkar. "This energy efficiency will in turn reduce overall greenhouse
emissions and promote sustainable transportation solutions."

"This integrated design solution for air conditioning will go a long way in
reducing the range anxiety of drivers, reduce maintenance costs, and will
save time and money for the driver."

For the automobile manufacturers, the new electric motor will also cost less
to produce, as it requires less material than its counterparts. Both the
weight and size of the electric motor are reduced, creating more space for
other components such as an auxiliary battery source.

Dr Michael Schier, from DLR's Institute of Vehicle Concepts, said: "For
electric vehicles, the air conditioning uses a lot of electrical energy,
thereby cutting down the range of electric cars by up to 50 per cent. To
increase the energy efficiency and therefore the range of electric cars, the
thermal management and the integration of additional functions into existing
powertrain components play a major role."

"By integrating the refrigerant compressor directly into the electric motor,
we save components, weight and cost. Simultaneously, the more regenerative
braking part of the kinetic energy is passed directly to the refrigerant
compressor and thus the efficiency is further increased," added Dr Schier.

Research scholar Mr Satheesh Kumar from the Energy Research Institute @ NTU
said his award-winning, integrated electric motor challenges conventional
design that goes way back to the 1960s when air-conditioning first became
popular.

"Back then, air-conditioning was something new that was an add-on feature to
a car's combustion engine," said the 29-year-old Singaporean.

"Since we are now designing electric vehicles from scratch, I see no reason
why we should keep both units separate. As we have proven, combining the two
gives us synergy – a more efficient use of electricity and it also improves
engine braking, which stops the car faster with lesser wear on the brake
pads."

This research is part of NTU's focus on sustainability research. Sustainable
Earth and Innovation are two of NTU's Five Peaks of Excellence, which are
areas of research that the university hopes to make its global mark in. The
other three peaks are Future Healthcare, New Media, and the Best of East and
West.
[© Phys.org]
...
http://www.straitstimes.com/news/singapore/transport/story/ntu-scientists-find-way-help-electric-cars-drive-farther-single-charg
NTU scientists find way to help electric cars drive farther on
Sep 30, 2014  By Feng Zengkun
...
http://eandt.theiet.org/news/2014/sep/two-in-one-electric-motor.cfm
Two-in-one motor increases electric vehicle driving range
Sep 30, 2014



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