http://www.waynesvilledailyguide.com/article/20141103/BLOGS/311039966/196/features
eBay Find: Walter Kern’s Electric-Powered 1974 Saab Sonett III
By Midnight Oil Auto Blog  Nov. 3, 2014 

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Walter Kern was something of a legend in Saab circles. He built the series
of Quantum race cars in the late 1950s and early 1960s that broadened Saab's
racing appeal beyond rallying. He was also an engineer with IBM and an
inveterate tinkerer. He converted this 1974 Saab Sonett III to run on
electric power all the way back when it was new. It's now for sale on eBay [
http://www.ebay.com/itm/271654497901
1974 Saab Other
Saab Sonett 1974 - 1980s electric conversion, updated
Gorgeous two-seater with a great history. Fun to drive!
http://i.ebayimg.com/00/s/NjAwWDgwMA==/z/-TsAAOSwosFUVVXs/$_57.JPG
http://i.ebayimg.com/00/s/NjAwWDgwMA==/z/eIcAAOSwdpxUVVXs/$_57.JPG
] ...

In the early 1960s, both Björn Karlström, an aircraft and automotive
illustrator, and Walter Kern were independently building Saab sports cars.
Instead of going into production with either of the prototypes developed by
independents, Saab showed two prototypes, one of which eventually became the
Saab Sonett III.

Kern loved the car, and during the first and second fuel crises, he also
loved the idea of a small, agile sports car like the Sonett powered entirely
by electricity. He developed this electric-powered Sonett III along with
Dave Hosmer. Kern drove the car daily until he was almost 80 years old.

Old Saabs take particularly well to electric conversions because of their
free-wheeling clutch design, a holdover from the time when Saabs had the
two-stroke engines that Kern liked so much. Because two-stroke engines rely
on a fuel-oil mixture to lubricate the engine, they're dependent on a
constant flow of fuel. When a driver takes his foot off the gas, the
throttle closes, and if the car is allowed to engine-brake, it can cause
catastrophic engine failure.

Saab's solution was the free-wheeling clutch, which operates the way your
multi-gear bicycle does when you stop pedaling. It offers no engine braking,
but it keeps the engine running at idle while the car is coasting. The
free-wheeling clutch is operated via a lever that can also allow engine
braking.

In its Kern/Hosmer iteration, it had an 86V electric system, supplied by 14
Trojan T-145 batteries, three in the front, and 11 in the back. Each battery
weighed 72 lbs each, for a total payload of 1,008 lbs of lead-acid storage.
The car had a seven-inch GE motor, a toothed belt driving the original
alternator to keep the 12V system charged, and two on-board chargers. It
also had a Curtis 72-120V, 350A controller, which it still has today.

When Max Hall -- the current owner -- purchased the car in 2010, he
modernized the electrical system quite a bit to get it to the current
state-of-the-electric-car art. It now sports four fewer 12v batteries, each
of which weighs 12 pounds less than the original batteries, for a total
battery payload 400 pounds lighter than Kern's design. An Advanced DC 4001
motor replaced the little GE, and gives the Sonett III better performance
and a much higher top speed.

Instead of the original alternator to supply the 12V system, Hall replaced
it with an ElCon DC-DC converter, replacing the dual chargers with a new
ElCon charger at the same time. The motor is now air-cooled thanks to a
blower motor from a Dodge Caravan, and the 350A Curtis controller benefits
from a heat sink and a cooling fan.

Today, it can travel at "faster than 65 mph," according to Hall. He reports
it having plenty more power to go faster, but he's never taken it up to its
maximum. Current range is somewhere between 30 and 50 miles, depending on
how it's driven. Hall uses the car once a week to commute to the private
school where he's a physics teacher.

Along with the car, the winning bidder gets a Tyvek car cover, and the
domain for the car's website at saab-e.com.

Antiques Roadshow always talks about how items that appeal to more than one
interest group make the most money. Unfortunately the overlap of this 1974
Saab Sonett III's Venn Diagram is where Saab enthusiasts and electric car
builders meet -- a pretty narrow sliver of the vintage car market -- but
it's a super cool piece of Saab history nonetheless. It was so well regarded
that it was invited to take part in 2012's Boston Cup concours event on
Boston Common. 
[© 2014 Gatehouse Media]




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