Yes absolutely, you need large inductors and a mosfet or IGBT based
controller. Large inductors are cheap and easy to make though.

Vicor modules is a good solution too.

On Fri, Nov 7, 2014 at 11:16 AM, Lee Hart via EV <[email protected]> wrote:

> Peter Gabrielsson via EV wrote:
>
>> One relatively cheap way of doing high power cycle testing is to cycle
>> power between a large battery bank and the test battery using a
>> bidirectional DCDC converter.
>>
>> The DCDC is simple since it's just a switching pole with an inductor and
>> some controls. A DC motor controller with regen capability can be used as
>> the DCDC converter, the controls should have a constant torque (current)
>> mode for it to be useful.
>>
>
> I've tried this. A motor controller has a significant amount of input
> ripple current, and a *huge* amount of output ripple current. You have to
> add inductors on the input and output to approximate DC. Since motor
> controllers handle high currents and switch at relatively low frequencies,
> these inductors are *big*.
>
> What I used instead were Vicor modules. They switch at high frequencies,
> so the input and output filters are far smaller. Their internal filters are
> already adequate for battery testing. The output voltage and current can be
> adjusted with their TRIM pin. The output voltage can be higher or lower
> than the input voltage; important if you're "ping-ponging" power between
> two same-voltage batteries. For example, a VI-202 has a nominal 12vdc input
> (10-20v), nominal 15v output (adjustable 7.5-16.5v), and 6.7 amp max
> current. When I got mine, the VI-202 was $158 direct from Vicor.
>
> Vicors are built to operate in parallel, so you can use as many as needed
> for high power. PS: I just checked eBay and see that someone has VI-202
> modules for $99 each or 15 for $479 if anyone is interested. I have no
> connection with the seller.
>
> The DC/DC doesn't have to be bidirectional; it's much easier to simply
> include a reversing relay that swaps input and output.
>
> --
> A designer knows he has achieved perfection not when there is
> nothing left to add, but when there is nothing left to take away.
>         -- Antoine de Saint Exupery
> --
> Lee Hart's EV projects are at http://www.sunrise-ev.com/LeesEVs.htm
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