There are 277 pages to that thread....
I would check out the thread before committing to building it.

Rush
Tucson AZ


> -----Original Message-----
> From: EV [mailto:[email protected]] On Behalf Of Rod Hower via EV
> Sent: Thursday, January 29, 2015 11:41 AM
> To: Electric Vehicle Discussion List
> Subject: Re: [EVDL] 120&240v (kit/assembled) battery charger? (Open source?)
>
> Jay,
> I would check this one out, it meets all of your requirements
> http://www.diyelectriccar.com/forums/showthread.php/10kw-60a-diy-charger-
> open-source-59210.html
>
> they have kits and detailed info here,
> http://www.emotorwerks.com/tech/electronics
>
>
>
> On Thursday, January 29, 2015 11:18 AM, Jay Summet via EV <[email protected]>
> wrote:
>
>
>
> I'm looking to buy a kit (or an assembled) battery charger for a 120v lead
acid
> system, with an eye to upgrading to a LiIon system in the future (also near
120-130
> volts, limited by my controller/motor combo).
>
> Requirements:
>   -Must support customizable charging curves that I can tweak between Lead
Acid
> and LiIon or differing number of cells.
>
>   -Must be able to auto-switch / auto-sense 120 vs 240 volt feeds.
>    Most likely, this will mean it has a PFC front end.
>   I specifically do NOT want to have to switch cables around.
>    (Ideally it will be able to limit draw to 15/20 amps on 120 and 30/40 amps
on
> 240...but I'm willing to toggle a menu option myself if needed for current
limit.)
>
>   -Needs to support a minimum of 2,500 watts of charging at 240 volts.
> I'd prefer 3.3k or 6.6k, but 2.5k is a minimum. I don't really need a super
high
> powered charger, but would consider a higher power charger if the price was
right. I
> have a NEMA-14-50 outlet, so max of around 40 amps at 240 volts or 9-10kW
range.
>
>
> Features I'd like:
>    -I'd like to keep the price low, and am very comfortable assembling a kit
of parts.
> (But I want to be able to buy a complete kit, I don't want to have to source
parts
> from all over...)
>
>   -A BMS input to turn off charging (I don't want to fuss around with a
separate AC
> relay...)
>
>   -I'd prefer an open source solution over a closed source solution, but as
long as I
> can manually tweak the battery charging curves and amp draw, I'd accept a
"black
> box" that is cheap.
>
>   -Ability to have sdcard, bluetooth or wifi access to charge data logging
would be
> very nice, but is not needed.
>
> My maximum price point is around $2,000, and I'd really prefer to be closer to
> $1,000, so I'm willing to trade power for cost as long as it supports 2.5kW to
3.3kW
> charging...
>
> Suggestions/recommendations/reviews or things to stay away from?
>
> Thanks,
> Jay
>
>
> P.S. I currently have a 120 volt charger and a 240 volt charger that are both
designed
> for lead acid, so I'll be saving some space by replacing them both, plus
gaining
> flexibility for future upgrades.
>
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