Also check out Jehu's travails with it on http://www.electricsamba.com/

Personally I went with a CAN-Bus controlled TC Charger and Arduino-based controller. I bought this 4kW one:

http://store.evtv.me/proddetail.php?prod=168vcharger

It's $1895. A 3kW one is only $1395

http://store.evtv.me/proddetail.php?prod=203vcharger

It's been rock solid, charges on 120v or 240v and is easily configurable. The source code is available if you want to modify how it works.

There's also a crew out there documenting the CAN-bus messages used by the Lear chargers in the Chevy Volt and Nissan Leaf. Those are showing up in junkyards and are fairly inexpensive.

--Rick


On 01/29/2015 02:09 PM, Rush Dougherty via EV wrote:
There are 277 pages to that thread....
I would check out the thread before committing to building it.

Rush
Tucson AZ


-----Original Message-----
From: EV [mailto:[email protected]] On Behalf Of Rod Hower via EV
Sent: Thursday, January 29, 2015 11:41 AM
To: Electric Vehicle Discussion List
Subject: Re: [EVDL] 120&240v (kit/assembled) battery charger? (Open source?)

Jay,
I would check this one out, it meets all of your requirements
http://www.diyelectriccar.com/forums/showthread.php/10kw-60a-diy-charger-
open-source-59210.html

they have kits and detailed info here,
http://www.emotorwerks.com/tech/electronics



On Thursday, January 29, 2015 11:18 AM, Jay Summet via EV <[email protected]>
wrote:



I'm looking to buy a kit (or an assembled) battery charger for a 120v lead
acid
system, with an eye to upgrading to a LiIon system in the future (also near
120-130
volts, limited by my controller/motor combo).

Requirements:
   -Must support customizable charging curves that I can tweak between Lead
Acid
and LiIon or differing number of cells.

   -Must be able to auto-switch / auto-sense 120 vs 240 volt feeds.
    Most likely, this will mean it has a PFC front end.
   I specifically do NOT want to have to switch cables around.
    (Ideally it will be able to limit draw to 15/20 amps on 120 and 30/40 amps
on
240...but I'm willing to toggle a menu option myself if needed for current
limit.)

   -Needs to support a minimum of 2,500 watts of charging at 240 volts.
I'd prefer 3.3k or 6.6k, but 2.5k is a minimum. I don't really need a super
high
powered charger, but would consider a higher power charger if the price was
right. I
have a NEMA-14-50 outlet, so max of around 40 amps at 240 volts or 9-10kW
range.


Features I'd like:
    -I'd like to keep the price low, and am very comfortable assembling a kit
of parts.
(But I want to be able to buy a complete kit, I don't want to have to source
parts
from all over...)

   -A BMS input to turn off charging (I don't want to fuss around with a
separate AC
relay...)

   -I'd prefer an open source solution over a closed source solution, but as
long as I
can manually tweak the battery charging curves and amp draw, I'd accept a
"black
box" that is cheap.

   -Ability to have sdcard, bluetooth or wifi access to charge data logging
would be
very nice, but is not needed.

My maximum price point is around $2,000, and I'd really prefer to be closer to
$1,000, so I'm willing to trade power for cost as long as it supports 2.5kW to
3.3kW
charging...

Suggestions/recommendations/reviews or things to stay away from?

Thanks,
Jay


P.S. I currently have a 120 volt charger and a 240 volt charger that are both
designed
for lead acid, so I'll be saving some space by replacing them both, plus
gaining
flexibility for future upgrades.

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