Hi Ted,

I can't help much with the problem, except to suggest that you probably lifted 
a commutator bar.  I'm not sure what it takes to fix it.

I'm just curious if you know how fast the motor was spinning when the damage 
happened.  I have the same motor in my conversion and it would be good to have 
another data point on "never exceed" speed.

Mike


On March 4, 2015 9:33:51 AM MST, "Ted Lowe, FVEAA via EV" <[email protected]> 
wrote:
>Hi EVers,
>
>i have a 1992 S-10 conversion i've been driving for 14 years.  It has
>an 
>ADC FB1-4001A 9" motor.
>
>Last year i made a mistake and over-spun the motor with the clutch 
>activated.  The motor made a big nasty mechanical sound and i thought i
>
>would be walking home from there.  But the motor still works as long as
>
>i keep the RPMs down (perhaps below 2000).    If i go above that RPM, 
>the banging sound happen again.  i realize i'm driving 'on borrowed 
>time' and want to get the motor fixed/rebuilt.
>
>So my questions are:
>
>1) What is likely damaged inside?
>2) What would be involved in getting it repaired?
>3) What kind of parts and costs are likely involved?
>4) Can this be a DIY project for a handy person?
>
>Thank you!
>
>Kind regards,
>ted
>
>
>
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