Metal-air batteries seem to be pretty good for hearing aids.  For EVs, I'm 
not so sure.  The main problem is that they're primary batteries - not 
rechargeable.  When they're discharged, you have to rebuild them.  (Some 
people call them metal fuel cells.) 

Alcan and Unique Mobility worked with Aluminum-Air batteries in the late 
1980s.  They had a prototype system running in an Electrek EV (UM's 
intriguing limited production purpose-built EV) but eventually concluded it 
wasn't practical.  

In the 1990s, an Israeli company, Electric Fuel Corporation, developed Zn-
Air batteries with rebuildable zinc "cassettes."  They collaborated with the 
German Post on a trial program of EVs using these batteries.  After several 
years, the Post concluded that it wasn't a viable system. Electric Fuel 
seems to have pretty much abandoned Zn-Air battery research and now 
concentrates on conventional battery chemistries for industrial, medical, 
and military uses.

http://www.efbpower.com/oem/

This isn't to say it's hopeless, just that there seem to be some substantial 
hurdles for metal-air batteries in EVs.

David Roden - Akron, Ohio, USA
EVDL Administrator

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